489 lines
22 KiB
C#
489 lines
22 KiB
C#
///
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/// Copyright (c) 2015-2019 Sensus Slovensko a.s.
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///
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using System;
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using System.Collections.Generic;
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using System.Text;
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using log4net;
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using Common;
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using Config.Entities;
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using TBF.Rig;
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using TBF.Boxes;
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using TBF.Resources;
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using TBF.UiBridge;
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using TBF.Rig.GenericDevices;
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namespace TBF.Rig.TestMethods.LeakTest
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{
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public class LeakTestSeq : Sequences.SequenceBase
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{
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private static readonly ILog log = LogManager.GetLogger(typeof(LeakTestSeq));
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/// <summary>
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/// Flying start mass collection method sequence
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/// </summary>
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/// <param name="test">Test entity</param>
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/// <returns>
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/// Event.Done . . . . . . . OK
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/// Event.UiCmdStop . . . . Stopped by the user using the on-screen button STOP
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/// Event.OpArgumentError . Target flow is out of range
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/// Event.Error . . . . . . Unspecified error
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/// </returns>
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public IList<Event> Execute(Test test, int repetitionNr, bool isLastRepetition, LeakTestParams testParams)
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{
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if ((testParams.MaxPressureDrop != 0) && (benchPath.PressMtrDown == null))
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{
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Bridge.OnError(this, Strings.Missing_a_pressure_meter);
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return new List<Event> { Event.ConfigurationError };
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}
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IScale scale = outPath.Scale as IScale;
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if (testParams.MaxMassIncrease > 0 && scale == null)
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{
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Bridge.OnError(this, Strings.Missing_a_scale);
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return new List<Event> { Event.ConfigurationError };
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}
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IList<Event> e; /// Events from currently running operations
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Event retVal = Event.Done;
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Elde.ControlBoardDev cBrd = StateMachine.ControlBoard;
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checkUiOp = new Operations.CheckUIOp(true); /// Runs in more then one state
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processDataLoggingOp = new TBF.Rig.Operations.ProcessDataLoggingOp(processDataLogger, this, false);
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IList<IOperation> readTempPressOps = new List<IOperation>();
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if (benchPath.TempMtrUp != null) readTempPressOps.Add(benchPath.TempMtrUp.ReadTempOp(ref TempUp));
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if (benchPath.TempMtrDown != null) readTempPressOps.Add(benchPath.TempMtrDown.ReadTempOp(ref TempDown));
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if (outPath.TempDiv != null) readTempPressOps.Add(outPath.TempDiv.ReadTempOp(ref TempDiv));
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if (benchPath.PressMtrUp != null) readTempPressOps.Add(benchPath.PressMtrUp.ReadPressureOp(ref PressUp));
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if (benchPath.PressMtrDown != null) readTempPressOps.Add(benchPath.PressMtrDown.ReadPressureOp(ref PressDown));
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if (benchPath.PressMtrDelta != null) readTempPressOps.Add(benchPath.PressMtrDelta.ReadPressureOp(ref PressDelta));
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if (heatMetersPath != null) readTempPressOps.Add(heatMetersPath.TMeterRefWarm1.ReadTempOp(ref TempRefHi1));
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if (heatMetersPath != null) readTempPressOps.Add(heatMetersPath.TMeterRefWarm2.ReadTempOp(ref TempRefHi2));
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if (heatMetersPath != null) readTempPressOps.Add(heatMetersPath.TMeterRefCold1.ReadTempOp(ref TempRefLo1));
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if (heatMetersPath != null) readTempPressOps.Add(heatMetersPath.TMeterRefCold2.ReadTempOp(ref TempRefLo2));
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/// Read pressure and temperature once before calling Bridge.OnTestSelected(...)
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State.Create(string.Format("{0}({1}) : Measuring process data", test.Method, test.Name))
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.AddOperation(checkUiOp)
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.AddOperations(readTempPressOps)
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.EnterState();
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do {
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e = StateMachine.WaitRunDevsRunOps();
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if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; }
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if (TestAndLogUiCmdStop(test, e)) { retVal = Event.UiCmdStop; goto stopTest; }
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}
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while (e.Contains(Event.Busy));
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/// Start the test, initialize test results
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Bridge.OnTestSelected(this, new TestSelectedEventArgs(test, 1, inPath, benchPath, outPath, sensPath, heatMetersPath, 0));
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string testName = Common.Utils.GetTestName(test.Name, test.Repeats, 1);
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//------------------------------------------------
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Bridge.OnActivity(this, Strings.Starting_the_pump);
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//------------------------------------------------
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if (inPath.Pump is GenericDevices.IPumpFM) (inPath.Pump as GenericDevices.IPumpFM).TurnOn(test.PumpPower);
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State.Create(string.Format("{0}({1}) : Starting the pump", test.Method, test.Name))
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.AddOperation(checkUiOp)
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.AddOperations(readTempPressOps)
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//.AddOperation(new Operations.SetAllRegulValvesOp(inPath.RegulValves, inPath.RegulValvesPct, 60))
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.AddOperation(inPath.Pump != null ? cBrd.SetValvesOp(inPath.Pump, null) : null)
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.EnterState();
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do {
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e = StateMachine.WaitRunDevsRunOps();
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if (TestAndLogUiCmdStop(test,e)) { retVal = Event.UiCmdStop; goto stopTest; }
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if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; }
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}
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while (e.Contains(Event.ValvesBusy) /* || !e.Contains(Event.AllPositionsReached)*/);
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//------------------------------------------------
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Bridge.OnActivity(this, Strings.Setting_the_water_pressure);
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Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr, Progress.FlowSetting));
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//------------------------------------------------
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float pumpPower = test.PumpPower;
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int startTime = StateMachine.Time;
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while (true)
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{
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if (inPath.Pump is GenericDevices.IPumpFM) (inPath.Pump as GenericDevices.IPumpFM).TurnOn(pumpPower);
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State.Create(string.Format("{0}({1}) : Setting the water pressure", test.Method, test.Name))
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.AddOperation(checkUiOp)
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.AddOperations(readTempPressOps)
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.AddOperation(new Operations.TimerOp(5))
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.EnterState();
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do {
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e = StateMachine.WaitRunDevsRunOps();
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if (TestAndLogUiCmdStop(test,e)) { retVal = Event.UiCmdStop; goto stopTest; }
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if (e.Contains(Event.Next)) goto pressure_set;
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}
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while (e.Contains(Event.TimerBusy));
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//UiBridge.Bridge.OnEvent(this, string.Format("time = {0}, pump_power = {1}%, pressure_up = {2}bar, pressure_down = {3}bar\r\n",
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// StateMachine.Time - startTime,
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// pumpPower.ToString("F0"),
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// PressUp.ToString(),
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// PressDown.ToString()));
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float step = (pumpPower < 40.0f) ? 4.7f : ((pumpPower < 60.0f) ? 3.3f : ((pumpPower < 80.0f) ? 2.2f : ((pumpPower < 90.0f) ? 1.5f : 1.2f)));
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if (PressDown.Val < testParams.PressureLo)
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{
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if (pumpPower == 100.0f) break; /// Already at max. pump power -> Quit loop
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pumpPower = Math.Min(pumpPower + step, 100.0f); /// Limit max. power to 100%
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}
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else if (PressDown.Val > testParams.PressureHi)
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{
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if (pumpPower == 0) break; /// Already at min. pump power -> Quit loop
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pumpPower = Math.Max(pumpPower - step, 0); /// Limit min. power to 0%
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}
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else
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{
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break; /// Pressure is in the range -> Quit loop
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}
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}
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pressure_set:
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///------------------------------------------------------
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Bridge.OnActivity(this, Strings.Closing_valve_Pump_off);
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///------------------------------------------------------
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State.Create(string.Format("{0}({1}) : Closing the valve", test.Method, test.Name))
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.AddOperation(checkUiOp)
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.AddOperations(readTempPressOps)
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.AddOperation(new TBF.Rig.Elde.SetValvesOp(cBrd, true, outPath))
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.EnterState();
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do
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{
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e = StateMachine.WaitRunDevsRunOps();
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if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; }
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if (TestAndLogUiCmdStop(test, e)) { retVal = Event.UiCmdStop; goto stopTest; }
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}
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while (e.Contains(Event.ValvesBusy));
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if (!testParams.IsPumpRunning)
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{
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/// testParams.IsPumpRunning==false => Close the pump at the beginning of the leak part of the test
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if (inPath.Pump is GenericDevices.IPumpFM) (inPath.Pump as GenericDevices.IPumpFM).TurnOff();
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State.Create(string.Format("{0}({1}) : Stopping the pump", test.Method, test.Name))
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.AddOperation(checkUiOp)
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.AddOperations(readTempPressOps)
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.AddOperation(cBrd.SetValvesOp(null, inPath.Pump))
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.EnterState();
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do
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{
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e = StateMachine.WaitRunDevsRunOps();
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if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; }
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if (TestAndLogUiCmdStop(test, e)) { retVal = Event.UiCmdStop; goto stopTest; }
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}
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while (e.Contains(Event.ValvesBusy));
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}
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startTime = StateMachine.Time;
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int estimtdEndTime = startTime + testParams.DurationPMax;
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//------------------------------------------------
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Bridge.OnActivity(this, Strings.Test_in_progress);
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Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr, Progress.Test));
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//------------------------------------------------
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State.Create(string.Format("{0}({1}) : Maximum water pressure set", test.Method, test.Name))
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.AddOperation(checkUiOp)
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.AddOperations(readTempPressOps)
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.AddOperation(new Operations.TimerOp(testParams.DurationPMax))
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.EnterState();
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do {
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e = StateMachine.WaitRunDevsRunOps();
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if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; }
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if (TestAndLogUiCmdStop(test,e)) { retVal = Event.UiCmdStop; goto stopTest; }
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int remainingTime = Math.Max(estimtdEndTime - StateMachine.Time, 0);
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if (remainingTime > 60)
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{
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Bridge.OnActivity(this, string.Format("{0} ... {1} {2} {3} {4}", Strings.Delay, remainingTime / 60, "min", remainingTime % 60, Strings.sec));
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}
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else
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{
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Bridge.OnActivity(this, string.Format("{0} ... {1} s", Strings.Delay, remainingTime));
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}
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}
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while (e.Contains(Event.TimerBusy));
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StartNewStatistics(StateMachine.Time, BatchRslts.Batch.BatchNr, test.Name, repetitionNr, 0);
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UpdateAllStatistics(StateMachine.Time);
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if (testParams.MaxMassIncrease > 0)
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{
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//-----------------------------------------------------
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Bridge.OnActivity(this, Strings.Measuring_the_weight);
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//-----------------------------------------------------
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State.Create(string.Format("{0}({1}) : Measuring the start mass", test.Method, test.Name))
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.AddOperation(checkUiOp)
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.AddOperations(readTempPressOps)
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.AddOperation(scale.ReadStableMassOp(ref StartMass, test.MassRepeats, test.MassSpread, test.MassMethod))
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.AddOperation(new Operations.TimerOp(StableMassMsrmntTimeoutSec))
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.EnterState();
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do {
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e = StateMachine.WaitRunDevsRunOps();
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if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; }
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if (TestAndLogUiCmdStop(test, e)) { retVal = Event.UiCmdStop; goto stopTest; }
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if (e.Contains(Event.TimerExpired))
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{
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Bridge.OnError(this, Strings.Mass_measurement_timeout);
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retVal = Event.RecoverableError;
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goto stopTest;
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}
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UpdateAllStatistics(StateMachine.Time);
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}
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while (!e.Contains(Event.BalanceDone));
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}
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TestStartTime = DateTime.Now;
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startTime = StateMachine.Time;
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estimtdEndTime = startTime + testParams.DurationLeak;
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///------------------------------------------------
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Bridge.OnActivity(this, Strings.Test_in_progress);
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///------------------------------------------------
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State.Create(string.Format("{0}({1}) : Starting the test", test.Method, test.Name))
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.AddOperation(checkUiOp)
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.AddOperations(readTempPressOps)
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.AddOperation(new Operations.TimerOp(testParams.DurationLeak))
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.EnterState();
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do {
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e = StateMachine.WaitRunDevsRunOps();
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if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; }
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if (TestAndLogUiCmdStop(test,e)) { retVal = Event.UiCmdStop; goto stopTest; }
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UpdateAllStatistics(StateMachine.Time);
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int remainingTime = Math.Max(estimtdEndTime - StateMachine.Time, 0);
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if (remainingTime > 60)
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{
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Bridge.OnActivity(this, string.Format("{0} ... {1} {2} {3} {4}", Strings.Test_in_progress, remainingTime / 60, "min", remainingTime % 60, Strings.sec));
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}
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else
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{
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Bridge.OnActivity(this, string.Format("{0} ... {1} s", Strings.Test_in_progress, remainingTime));
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}
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}
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while (e.Contains(Event.TimerBusy));
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if (testParams.MaxMassIncrease > 0)
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{
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//-----------------------------------------------------
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Bridge.OnActivity(this, Strings.Measuring_the_weight);
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//-----------------------------------------------------
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State.Create(string.Format("{0}({1}) : Measuring the end mass", test.Method, test.Name))
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.AddOperation(checkUiOp)
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.AddOperations(readTempPressOps)
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.AddOperation(scale.ReadStableMassOp(ref EndMass, test.MassRepeats, test.MassSpread, test.MassMethod))
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.AddOperation(new Operations.TimerOp(StableMassMsrmntTimeoutSec))
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.EnterState();
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do {
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e = StateMachine.WaitRunDevsRunOps();
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if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; }
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if (TestAndLogUiCmdStop(test, e)) { retVal = Event.UiCmdStop; goto stopTest; }
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if (e.Contains(Event.TimerExpired))
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{
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Bridge.OnError(this, Strings.Mass_measurement_timeout);
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retVal = Event.RecoverableError;
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goto stopTest;
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}
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UpdateAllStatistics(StateMachine.Time);
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}
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while (!e.Contains(Event.BalanceDone));
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}
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TestEndTime = DateTime.Now;
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StopRecordingStatistics();
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//------------------------------------------------
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Bridge.OnActivity(this, Strings.Test_completed);
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//------------------------------------------------
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if (testParams.IsPumpRunning)
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{
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/// testParams.IsPumpRunning==true => Close the pump at the end of the leak part of the test
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if (inPath.Pump is GenericDevices.IPumpFM) (inPath.Pump as GenericDevices.IPumpFM).TurnOff();
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State.Create(string.Format("{0}({1}) : Stopping the pump", test.Method, test.Name))
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.AddOperation(checkUiOp)
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.AddOperations(readTempPressOps)
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.AddOperation(cBrd.SetValvesOp(null, inPath.Pump))
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.EnterState();
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do {
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e = StateMachine.WaitRunDevsRunOps();
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if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; }
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if (TestAndLogUiCmdStop(test, e)) { retVal = Event.UiCmdStop; goto stopTest; }
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}
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while (e.Contains(Event.ValvesBusy));
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}
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/// Make sure the CycleBeginForm is closed so that water meter data (s/n) can be copied into results
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if (UIFlowControl.Stop == WaitBeginFormClosed()) goto stopTest;
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///
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/// Populate TestResult data entity with data
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///
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Results.Entities.TestRslt tstRslt = BatchRslts.GetTestRslt(testName, test.Part);
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if (tstRslt != null)
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{
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Results.Utils.GetCounterStates(tstRslt, Program.LocalSettings.Counters);
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UpdateTempPressDensAmb(tstRslt);
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tstRslt.DensityDiv = 0;
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/// Main results
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tstRslt.MethodClass = TbfComponents.FindComponent(test.Method).ClassName;
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tstRslt.StartTime = TestStartTime;
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tstRslt.EndTime = TestEndTime;
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tstRslt.FlowSetTime = 0;
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tstRslt.TestTime = Convert.ToDouble(testParams.DurationPMax); /// [s] measurement time
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tstRslt.PulsesMaster = 0; /// Pulses of the master flow meter (test total)
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if (testParams.MaxMassIncrease > 0)
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{
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tstRslt.MassStartRaw = StartMass.Val;
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tstRslt.MassEndRaw = EndMass.Val;
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tstRslt.MassStart = Config.Entities.MeasurementCorrection.CorrectedValue(tstRslt.MassStartRaw, scale.Corrections);
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tstRslt.MassEnd = Config.Entities.MeasurementCorrection.CorrectedValue(tstRslt.MassEndRaw, scale.Corrections);
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}
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else
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{
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tstRslt.MassStartRaw = 0;
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tstRslt.MassStart = 0;
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tstRslt.MassEndRaw = 0;
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tstRslt.MassEnd = 0;
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}
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tstRslt.MassOfEvapWater = 0;
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tstRslt.FlowMass = 0; /// [kg/h]
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tstRslt.FlowVolume = 0; /// [m3/h]
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tstRslt.VolumeMaster = 0; /// [l] volume from the master flow meter
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tstRslt.VolumeCTV = 0; /// [l] 1000.0f is because density is in [kg/m3]
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tstRslt.ConstMasterRaw = 0; /// Convert the flow to [m3/h]
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tstRslt.ConstMaster = 0; /// Convert the flow to [m3/h]
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tstRslt.ErrorMaster = 0;
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tstRslt.ErrorFlags = 0;
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tstRslt.InfoFlags = 0;
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bool pressureDropPassed = (testParams.MaxPressureDrop == 0) ? true : ((testParams.MaxPressureDrop > 0) ? (PressDownStat.First - PressDownStat.Last < testParams.MaxPressureDrop)
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: (PressDownStat.First - PressDownStat.Last > testParams.MaxPressureDrop));
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bool massIncreasePassed = (testParams.MaxMassIncrease == 0) ? true : (EndMass.Val - StartMass.Val < testParams.MaxMassIncrease);
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bool leakPassed = pressureDropPassed && massIncreasePassed;
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for (int i = 0; i < BatchRslts.WMPositionsCount; i++)
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{
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if (!test.IsPartCompatible(Utils.PartNr(i + 1, BatchRslts.Batch.Compound))) continue;
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if (StateMachine.Procedure.MetersKind == MetersKind.Single)
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{
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Results.Entities.MeterTestRslt meterRslt = BatchRslts.GetMeterTestRslt(testName, i, CompoundMeterId.Single);
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if (meterRslt != null)
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{
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meterRslt.TestTime = tstRslt.TestTime;
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meterRslt.Error = 0;
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meterRslt.Passed = leakPassed;
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meterRslt.TestDone = true;
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tstRslt.TestDone = true;
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}
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}
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else
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{
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Results.Entities.MeterTestRslt mainMeterRslt = BatchRslts.GetMeterTestRslt(testName, i, CompoundMeterId.CompoundMain);
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Results.Entities.MeterTestRslt auxMeterRslt = BatchRslts.GetMeterTestRslt(testName, i, CompoundMeterId.CompoundAux);
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for (int isAux = 0; isAux <= 1; isAux++) /// 0=main, 1=aux
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{
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Results.Entities.MeterTestRslt meterRslt = (isAux == 0) ? mainMeterRslt : auxMeterRslt;
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if (meterRslt != null)
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{
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meterRslt.TestTime = tstRslt.TestTime;
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meterRslt.Error = 0;
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meterRslt.Passed = leakPassed;
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}
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|
}
|
|
|
|
Results.Entities.MeterTestRslt compoundMeterRslt = BatchRslts.GetMeterTestRslt(testName, i, CompoundMeterId.Compound);
|
|
|
|
if (compoundMeterRslt != null)
|
|
{
|
|
compoundMeterRslt.TestTime = tstRslt.TestTime;
|
|
compoundMeterRslt.Error = 0;
|
|
compoundMeterRslt.Passed = leakPassed;
|
|
mainMeterRslt.TestDone = auxMeterRslt.TestDone = compoundMeterRslt.TestDone = true;
|
|
tstRslt.TestDone = true;
|
|
}
|
|
}
|
|
}
|
|
|
|
tstRslt.Components = Results.Entities.Components
|
|
.UpdateList(BatchRslts.ComponentsList,
|
|
new Results.Entities.Components((BenchInfo != null) ? BenchInfo.TestBenchId : 1,
|
|
(BenchInfo != null) ? BenchInfo.TestBenchName : "testbench",
|
|
inPath.Pump != null ? inPath.Pump.Name : string.Empty,
|
|
outPath.FlowMeter != null ? outPath.FlowMeter.Name : string.Empty,
|
|
outPath.Scale != null ? outPath.Scale.Name : string.Empty,
|
|
outPath.RegulValve != null ? outPath.RegulValve.Name : string.Empty,
|
|
outPath.Diverter != null ? outPath.Diverter.Name : string.Empty));
|
|
|
|
/// Update results
|
|
Bridge.OnTestCompleted(this, new TestCompletedEventArgs(testName, tstRslt));
|
|
}
|
|
|
|
Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr, Progress.TransitionAfter));
|
|
|
|
/// Append the results to the CSV-file
|
|
allResults.Info(TestResult2CsvLine(testName, test.Part));
|
|
|
|
stopTest:
|
|
|
|
StopRecordingStatistics();
|
|
|
|
Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr, Progress.TransitionAfter));
|
|
|
|
///
|
|
/// Quit this sequence
|
|
///
|
|
if (isLastRepetition || retVal == Event.UiCmdStop || retVal == Event.OpArgumentError
|
|
|| retVal == Event.RecoverableError || retVal == Event.ErrorFlagsStop
|
|
|| retVal == Event.Error || retVal == Event.ConfigurationError)
|
|
{
|
|
State.Create(string.Format("{0}({1}) : Stopping diverter, gate, etc.", test.Method, test.Name))
|
|
.AddOperation(checkUiOp)
|
|
.AddOperation(cBrd.StopPreviousOp())
|
|
.EnterState();
|
|
do {
|
|
e = StateMachine.WaitRunDevsRunOps();
|
|
if (TestAndLogUiCmdStop(test, e)) { retVal = Event.UiCmdStop; break; }
|
|
}
|
|
while (!e.Contains(Event.PreviousStopped));
|
|
}
|
|
|
|
return new List<Event> { retVal };
|
|
}
|
|
}
|
|
}
|