901 lines
43 KiB
C#
901 lines
43 KiB
C#
///
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/// Copyright (c) 2019 Sensus Slovensko a.s.
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///
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using System;
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using System.Collections.Generic;
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using System.Text;
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using log4net;
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using TBF.BenchControl;
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using TBF.Boxes;
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using TBF.Resources;
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using TBF.UiBridge;
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using TBF.BenchControl.GenericDevices;
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namespace TBF.BenchControl.TestMethods.DiverterTest
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{
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public class DiverterTestSeq : Sequences.SequenceBase
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{
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private static readonly ILog log = LogManager.GetLogger(typeof(DiverterTestSeq));
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/// <summary>
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/// Flying start mass collection method sequence
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/// </summary>
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/// <param name="test">Test entity</param>
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/// <returns>
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/// Event.Done . . . . . . . OK
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/// Event.UiCmdStop . . . . Stopped by the user using the on-screen button STOP
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/// Event.OpArgumentError . Target flow is out of range
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/// Event.Error . . . . . . Unspecified error
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/// </returns>
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public IList<Event> Execute(Config.Entities.Test test, int repetitionNr, bool isLastRepetition, TestParams testParams)
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{
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IScale scale = outPath.Scale as IScale;
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if (scale == null)
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{
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Bridge.OnError(this, Strings.Missing_a_scale);
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return new List<Event> { Event.ConfigurationError }; /// or Event.UiCmdStop ???
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}
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int rangeIx = 0; /// Default range, used for non-Elde flowmeters
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if (outPath.FlowMeter is Elde.FlowMeter.FlowMeter)
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{
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Elde.FlowMeter.FlowMeter eldeFM = outPath.FlowMeter as Elde.FlowMeter.FlowMeter;
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rangeIx = -1; /// Indicates invalid range
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for (int r = 0; r <= 5; r++)
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{
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if (eldeFM.RangeEnabled(r) && eldeFM.GetTempLo(r) <= test.TempLimLo
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&& eldeFM.GetTempHi(r) >= test.TempLimHi)
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{
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rangeIx = r;
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}
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}
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if (rangeIx == -1)
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{
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Bridge.OnError(this, Strings.Flow_meter_temperature_range_does_not_fit_this_test_conditions);
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return new List<Event> { Event.ConfigurationError }; /// or Event.UiCmdStop ???
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}
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}
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if (test.Volume > scale.Capacity * Constants.TankFullFactor)
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{
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Bridge.OnError(this, Strings.Test_volume_exceeds_the_scale_capacity);
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return new List<Event> { Event.ConfigurationError };
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}
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IList<Event> e; /// Events from currently running operations
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Event retVal = Event.Done;
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Elde.ControlBoardDev cBrd = StateMachine.ControlBoard;
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int tMass1 = 0;
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int tMass2 = 0;
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checkUiOp = new Operations.CheckUIOp(true); /// Runs in more then one state
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processDataLoggingOp = new TBF.BenchControl.Operations.ProcessDataLoggingOp(processDataLogger, this);
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int[] filters = new int[] { 0, 0, 0, 0, 0, 0, 0, 0 };
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if (sensPath != null && sensPath.RegisterReaders != null)
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{
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foreach (var rr in sensPath.RegisterReaders)
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{
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IRegReaderPulses eldeRR = rr as IRegReaderPulses;
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if ((eldeRR != null) && (eldeRR.Position >= 1) && (eldeRR.Position <= 8))
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{
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filters[eldeRR.Position - 1] = eldeRR.Filter;
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}
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}
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}
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cBrd.SetFiltersPidShortPulses(filters, outPath.PidCoef, (test.TolerRed == 0) ? 0 : 1);
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IList<IOperation> readTempPressOps = new List<IOperation>();
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if(benchPath.TempMtrUp != null) readTempPressOps.Add(benchPath.TempMtrUp.ReadTempOp(ref TempUp));
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if(benchPath.TempMtrDown != null) readTempPressOps.Add(benchPath.TempMtrDown.ReadTempOp(ref TempDown));
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if(outPath.TempDiv != null) readTempPressOps.Add(outPath.TempDiv.ReadTempOp(ref TempDiv));
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if(benchPath.PressMtrUp != null) readTempPressOps.Add(benchPath.PressMtrUp.ReadPressureOp(ref PressUp));
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if(benchPath.PressMtrDown != null) readTempPressOps.Add(benchPath.PressMtrDown.ReadPressureOp(ref PressDown));
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if(benchPath.PressMtrDelta != null) readTempPressOps.Add(benchPath.PressMtrDelta.ReadPressureOp(ref PressDelta));
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LtrPerRefPulse = outPath.FlowMeter.LtrPerPulse;
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int totalPulses = (int)(test.Volume / LtrPerRefPulse + 0.5f);
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//====================================
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loop:
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/// Read pressure and temperature once before calling Bridge.OnTestSelected(...)
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State.Create(string.Format("{0}({1}) : Measuring process data", test.Method, test.Name))
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.AddOperation(checkUiOp)
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.AddOperations(readTempPressOps)
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.EnterState();
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do {
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e = StateMachine.WaitRunDevsRunOps();
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if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; }
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if (TestAndLogUiCmdStop(test, e)) { retVal = Event.UiCmdStop; goto stopTest; }
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}
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while (e.Contains(Event.Busy));
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/// Start the test, initialize test results
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Bridge.OnTestSelected(this, new TestSelectedEventArgs(test, repetitionNr, inPath, benchPath, outPath, sensPath, null, totalPulses));
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string testName = Results.Utils.GetTestName(test.Name, test.Repeats, repetitionNr);
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TestStartTime = DateTime.Now;
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//------------------------------------------------
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Bridge.OnActivity(this, Strings.Checking_tank_capacity);
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//------------------------------------------------
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bool drainTheTank = test.DoDraining;
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if (!drainTheTank) /// If condition met => skip measuring and force emptying
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{
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///
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/// Measure the weight and skip emptying if there is enough room in the tank
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///
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State.Create(string.Format("{0}({1}) : Checking available tank capacity", test.Method, test.Name))
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.AddOperation(checkUiOp)
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.AddOperations(readTempPressOps)
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.AddOperation(scale.ReadMassOp(ref Mass))
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.EnterState();
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do {
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e = StateMachine.WaitRunDevsRunOps();
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if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; }
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if (TestAndLogUiCmdStop(test, e)) { retVal = Event.UiCmdStop; goto stopTest; }
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}
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while (!e.Contains(Event.BalanceDone));
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double estimatedEndMass = Mass.Val + test.Volume;
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if (estimatedEndMass >= scale.Capacity * Constants.TankFullFactor)
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{
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drainTheTank = true;
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}
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}
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///
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if (drainTheTank)
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{
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#if BERLIN || GELSENWASSER || SENTEC
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switch (DrainTheTank(outPath.Scale, readTempPressOps))
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{
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case Event.Error: { retVal = Event.Error; goto stopTest; }
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case Event.UiCmdStop: { retVal = Event.UiCmdStop; goto stopTest; }
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}
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drainTheTank = false;
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#else
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State.Create(string.Format("{0}({1}) : Open the drain valve", test.Method, test.Name))
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.AddOperation(checkUiOp)
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.AddOperation(StateMachine.ControlBoard.SetValvesOp(scale.DrainValve, null))
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.AddOperations(readTempPressOps)
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.EnterState();
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do {
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e = StateMachine.WaitRunDevsRunOps();
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if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; }
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if (TestAndLogUiCmdStop(test, e)) { retVal = Event.UiCmdStop; goto stopTest; }
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}
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while (e.Contains(Event.ValvesBusy));
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#endif
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}
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//------------------------------------------------
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Bridge.OnActivity(this, Strings.Starting_the_pump);
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//------------------------------------------------
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Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr, Config.Entities.Progress.FlowSetting));
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int flowSetTime0 = StateMachine.Time;
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if (inPath.Pump is GenericDevices.IPumpFM) (inPath.Pump as GenericDevices.IPumpFM).TurnOn(test.PumpPower);
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///
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State.Create(string.Format("{0}({1}) : Starting the pump", test.Method, test.Name))
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.AddOperation(checkUiOp)
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// .AddOperation(new Operations.SetAllRegulValvesOp(inPath.RegulValves, inPath.RegulValvesPct, 60))
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.AddOperations(readTempPressOps)
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.AddOperation(inPath.Pump != null ? cBrd.SetValvesOp(inPath.Pump, null) : null)
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.EnterState();
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do {
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e = StateMachine.WaitRunDevsRunOps();
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Bridge.OnProcessData(this, new ProcessDataEventArgs(test, repetitionNr, Config.Entities.Progress.FlowSetting));
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Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr, Config.Entities.Progress.FlowSetting));
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if (TestAndLogUiCmdStop(test, e)) { retVal = Event.UiCmdStop; goto stopTest; }
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if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; }
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}
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while (e.Contains(Event.ValvesBusy) /* || !e.Contains(Event.AllPositionsReached)*/);
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if (test.TimePump2StartV > 0)
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{
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State.Create(string.Format("{0}({1}) : Waiting after the pump started", test.Method, test.Name))
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.AddOperation(checkUiOp)
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.AddOperation(new Operations.TimerOp(test.TimePump2StartV))
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.AddOperations(readTempPressOps)
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.EnterState();
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do {
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e = StateMachine.WaitRunDevsRunOps();
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Bridge.OnProcessData(this, new ProcessDataEventArgs(test, repetitionNr, Config.Entities.Progress.FlowSetting));
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Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr, Config.Entities.Progress.FlowSetting));
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if (TestAndLogUiCmdStop(test, e)) { retVal = Event.UiCmdStop; goto stopTest; }
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}
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while (!e.Contains(Event.TimerExpired));
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}
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if (benchPath.StopBFValve != null)
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{
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State.Create(string.Format("{0}({1}) : Opening the stop backflow valve", test.Method, test.Name))
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.AddOperation(checkUiOp)
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.AddOperation(StateMachine.ControlBoard.SetValvesOp(benchPath.StopBFValve, null))
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.AddOperations(readTempPressOps)
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.EnterState();
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do {
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e = StateMachine.WaitRunDevsRunOps();
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if (TestAndLogUiCmdStop(test, e)) { retVal = Event.UiCmdStop; goto stopTest; }
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if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; }
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}
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while (!e.Contains(Event.ValvesSet));
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}
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if (test.TimeBeforeFlow > 0)
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{
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State.Create(string.Format("{0}({1}) : Waiting before flow setting process starts", test.Method, test.Name))
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.AddOperation(checkUiOp)
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.AddOperation(new Operations.TimerOp(test.TimeBeforeFlow))
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.AddOperations(readTempPressOps)
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.EnterState();
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do {
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e = StateMachine.WaitRunDevsRunOps();
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Bridge.OnProcessData(this, new ProcessDataEventArgs(test, repetitionNr, Config.Entities.Progress.FlowSetting));
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Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr, Config.Entities.Progress.FlowSetting));
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if (TestAndLogUiCmdStop(test, e)) { retVal = Event.UiCmdStop; goto stopTest; }
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}
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while (!e.Contains(Event.TimerExpired));
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}
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setting_flow:
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//------------------------------------------------
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Bridge.OnActivity(this, Strings.Setting_the_flow);
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//------------------------------------------------
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State.Create(string.Format("{0}({1}) : Setting the flow", test.Method, test.Name))
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.AddOperation(checkUiOp)
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.AddOperation(outPath.RegulValve.SetFlowOp(outPath.FlowMeter, test.Qfrom, test.Qto, RefFlow, FlowSettingTimeoutSec))
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.AddOperations(readTempPressOps)
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.EnterState();
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do {
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e = StateMachine.WaitRunDevsRunOps();
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Bridge.OnProcessData(this, new ProcessDataEventArgs(test, repetitionNr, Config.Entities.Progress.FlowSetting));
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Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr, Config.Entities.Progress.FlowSetting));
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if (e.Contains(Event.OpArgumentError)) { retVal = Event.OpArgumentError; goto stopTest; }
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if (TestAndLogUiCmdStop(test, e)) { retVal = Event.UiCmdStop; goto stopTest; }
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if (e.Contains(Event.RegulValveTimeOut))
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{
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Bridge.OnError(this, Strings.Flow_adjustment_failed);
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retVal = Event.RecoverableError;
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goto stopTest;
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}
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if (e.Contains(Event.Next)) goto flow_set;
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}
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while (!e.Contains(Event.FlowReached));
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flow_set:
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int flowSetTime = StateMachine.Time - flowSetTime0;
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double currentFlow = RefFlow.Val;
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if (test.DoControlWaterTemp && (benchPath.TempMtrUp != null) && (benchPath.TempMtrDown != null))
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{
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//---------------------------------------------------
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Bridge.OnActivity(this, Strings.Setting_temperature);
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//---------------------------------------------------
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State.Create(string.Format("{0}({1}) : Wait until the water temperature is within limits", test.Method, test.Name))
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.AddOperation(checkUiOp)
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.AddOperations(readTempPressOps)
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.EnterState();
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do {
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e = StateMachine.WaitRunDevsRunOps();
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if (TestAndLogUiCmdStop(test, e)) { retVal = Event.UiCmdStop; goto stopTest; }
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if (e.Contains(Event.Next)) goto temperature_set;
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if ((test.TempLimLo <= TempUp.Val) && (TempUp.Val <= test.TempLimHi) &&
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(test.TempLimLo <= TempDown.Val) && (TempDown.Val <= test.TempLimHi))
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{
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goto temperature_set;
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}
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}
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while (true);
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}
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temperature_set:
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///
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/// Prepare cameras, ROI-s and measurementOperations
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///
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/// Find successfully detected ROI-s
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IList<GenericDevices.IRegReaderLiveCamera> rois = new List<GenericDevices.IRegReaderLiveCamera>();
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foreach (var rr in sensPath.RegisterReaders)
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{
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GenericDevices.IRegReaderLiveCamera cameraRoI = rr as GenericDevices.IRegReaderLiveCamera;
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if ((cameraRoI != null) && cameraRoI.Detected)
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{
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rois.Add(cameraRoI);
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}
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}
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/// Find cameras
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IList<GenericDevices.ICamera> cameras = new List<GenericDevices.ICamera>();
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foreach (var roi in rois)
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{
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if (roi.Camera != null && !cameras.Contains(roi.Camera))
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{
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cameras.Add(roi.Camera);
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roi.Camera.ClearRoiParams();
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}
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}
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/// Register ROI-parameters to cameras
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foreach (var roi in rois) roi.RegisterRoiToCamera();
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/// Prepare measurementOperations
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IList<IOperation> measureOperations = new List<IOperation>();
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foreach (var camera in cameras) measureOperations.Add(camera.MeasurementOp());
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if (drainTheTank)
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{
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//------------------------------------------------
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Bridge.OnActivity(this, Strings.Closing_the_tank);
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//------------------------------------------------
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///
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/// Make sure tank draining completed
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///
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switch (DrainTheTank(scale, readTempPressOps))
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{
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case Event.Error: { retVal = Event.Error; goto stopTest; }
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case Event.UiCmdStop: { retVal = Event.UiCmdStop; goto stopTest; }
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}
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drainTheTank = false;
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}
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else
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{
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/// Close the drain valve anyway
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State.Create(string.Format("{0}({1}) : Close the drain valve", test.Method, test.Name))
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.AddOperation(checkUiOp)
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.AddOperations(readTempPressOps)
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.AddOperation(StateMachine.ControlBoard.SetValvesOp(null, scale.DrainValve))
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.EnterState();
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do {
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e = StateMachine.WaitRunDevsRunOps();
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if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; }
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if (TestAndLogUiCmdStop(test, e)) { retVal = Event.UiCmdStop; goto stopTest; }
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}
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while (e.Contains(Event.ValvesBusy));
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}
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//------------------------------------------------
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Bridge.OnActivity(this, Strings.Measuring_the_weight);
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//------------------------------------------------
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if (test.TimeFlow2Mass > 0)
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{
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State.Create(string.Format("{0}({1}) : Waiting before 1st mass measurement", test.Method, test.Name))
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.AddOperation(checkUiOp)
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.AddOperations(readTempPressOps)
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.AddOperation(new Operations.TimerOp(test.TimeFlow2Mass))
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.EnterState();
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do {
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e = StateMachine.WaitRunDevsRunOps();
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if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; }
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if (TestAndLogUiCmdStop(test,e)) { retVal = Event.UiCmdStop; goto stopTest; }
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}
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while (!e.Contains(Event.TimerExpired));
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}
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LogProcessDataTestInfo(processDataLogger, test.Procedure.Name, test.Name);
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LogProcessDataHeader(processDataLogger, "Start mass");
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State.Create(string.Format("{0}({1}) : Measuring the start mass", test.Method, test.Name))
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.AddOperation(checkUiOp)
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.AddOperations(measureOperations)
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.AddOperation(processDataLoggingOp)
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.AddOperation(scale.ReadStableMassOp(ref StartMass, test.MassRepeats, test.MassSpread, test.MassMethod))
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.AddOperations(readTempPressOps)
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.AddOperation(new Operations.TimerOp(StableMassMsrmntTimeoutSec))
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.EnterState();
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do {
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e = StateMachine.WaitRunDevsRunOps();
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if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; }
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if (TestAndLogUiCmdStop(test,e)) { retVal = Event.UiCmdStop; goto stopTest; }
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if (e.Contains(Event.TimerExpired))
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{
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Bridge.OnError(this, Strings.Mass_measurement_timeout);
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retVal = Event.RecoverableError;
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goto stopTest;
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}
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}
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while (!e.Contains(Event.BalanceDone));
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Mass.Val = StartMass.Val;
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tMass1 = StateMachine.Time;
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log.WarnFormat("Start mass = {0}kg", StartMass);
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///
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/// Initialize cumulated reference and water metert pulses
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///
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int[] cumulativeEtPulses = new int[Config.Data.WMsCount + 1]; /// 0 .. Config.Data.WMsCount
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int[] cumulativeWMPulses = new int[Config.Data.WMsCount + 1]; /// 1 .. Config.Data.WMsCount
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double[] cumulativeTestTime = new double[Config.Data.WMsCount + 1]; /// 0 .. Config.Data.WMsCount
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for (int i = 0; i <= Config.Data.WMsCount; i++)
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{
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cumulativeEtPulses[i] = 0;
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if (i > 0) cumulativeWMPulses[i] = 0;
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cumulativeTestTime[i] = 0;
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}
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StartNewStatistics(StateMachine.Time, BatchRslts.Batch.BatchNr, test.Name, repetitionNr, 0);
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///
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/// Diverter test loop
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///
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for (int divRepetNr = 1; divRepetNr <= testParams.DivRepetitions; divRepetNr++)
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{
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LogProcessDataHeader(processDataLogger, string.Format("Measurement {0}", divRepetNr + 1));
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//------------------------------------------------
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Bridge.OnActivity(this, Strings.Test_in_progress);
|
|
//------------------------------------------------
|
|
State.Create(string.Format("{0}({1}) : Starting the diverter", test.Method, test.Name))
|
|
.AddOperation(checkUiOp)
|
|
.AddOperations(readTempPressOps)
|
|
.AddOperations(measureOperations)
|
|
.AddOperation(processDataLoggingOp)
|
|
.AddOperation(cBrd.StartMeasurementOp(outPath, Elde.TestMethods.Diverter | Elde.TestMethods.Synchro, test.Qfrom, test.Qto, totalPulses/ testParams.DivRepetitions))
|
|
.EnterState();
|
|
do {
|
|
e = StateMachine.WaitRunDevsRunOps();
|
|
if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; }
|
|
if (TestAndLogUiCmdStop(test, e)) { retVal = Event.UiCmdStop; goto stopTest; }
|
|
}
|
|
while (!e.Contains(Event.MeasurementStarted));
|
|
|
|
|
|
foreach (var rr in sensPath.RegisterReaders)
|
|
{
|
|
GenericDevices.IHasTestName readerWithTstName = rr as GenericDevices.IHasTestName;
|
|
if (readerWithTstName != null)
|
|
{
|
|
readerWithTstName.TestName = test.Name;
|
|
readerWithTstName.TestRepeats = test.Repeats;
|
|
readerWithTstName.RepetitionNr = repetitionNr;
|
|
}
|
|
}
|
|
|
|
|
|
/// Measurement loop - preparation
|
|
readRegistersOp = new Operations.ReadMoreRegistersOp(sensPath.RegisterReaders);
|
|
|
|
int estimtdEndTime = StateMachine.Time + (int)(test.TstTime / testParams.DivRepetitions);
|
|
|
|
/// Measurement loop - begin
|
|
State.Create(string.Format("{0}({1}) : Reading watermeters {2}", test.Method, test.Name, divRepetNr))
|
|
.AddOperation(checkUiOp)
|
|
.AddOperations(readTempPressOps)
|
|
.AddOperations(measureOperations)
|
|
.AddOperation(readRegistersOp)
|
|
.AddOperation(scale.ReadMassOp(ref Mass))
|
|
.AddOperation(cBrd.QueryMeasurementEndOp())
|
|
.AddOperation(processDataLoggingOp)
|
|
.EnterState();
|
|
do {
|
|
e = StateMachine.WaitRunDevsRunOps();
|
|
if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; }
|
|
if (TestAndLogUiCmdStop(test, e)) { retVal = Event.UiCmdStop; goto stopTest; }
|
|
|
|
//------------------------------------------------
|
|
int remainingTime = Math.Max(estimtdEndTime - StateMachine.Time, 0);
|
|
if (remainingTime > 60)
|
|
{
|
|
Bridge.OnActivity(this, string.Format("{0}. {1} ... {2} {3} {4} {5}", divRepetNr, Strings.Test_in_progress, remainingTime / 60, "min", remainingTime % 60, Strings.sec));
|
|
}
|
|
else
|
|
{
|
|
Bridge.OnActivity(this, string.Format("{0}. {1} ... {2} s", divRepetNr, Strings.Test_in_progress, remainingTime));
|
|
}
|
|
//------------------------------------------------
|
|
|
|
RefFreq.Val = cBrd.ReferenceFreq;
|
|
RefFlow.Val = cBrd.ReferenceFlow;
|
|
|
|
UpdateAllStatistics(StateMachine.Time);
|
|
|
|
Bridge.OnProcessData(this, new ProcessDataEventArgs(test, repetitionNr, Config.Entities.Progress.Test));
|
|
Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr, Config.Entities.Progress.Test));
|
|
|
|
if (e.Contains(Event.MeasurementCompleted)) break;
|
|
}
|
|
while (!e.Contains(Event.Next)); /// 'Next' button can be used in Debug version
|
|
|
|
LogProcessDataHeader(processDataLogger, string.Format("Delay {0}", divRepetNr));
|
|
|
|
if (divRepetNr < testParams.DivRepetitions)
|
|
{
|
|
/// This is not the last diverter repetition
|
|
|
|
/// Delay 5s
|
|
State.Create(string.Format("{0}({1}) : Delay {2}", test.Method, test.Name, divRepetNr))
|
|
.AddOperation(checkUiOp)
|
|
.AddOperations(readTempPressOps)
|
|
.AddOperation(processDataLoggingOp)
|
|
.AddOperation(new Operations.TimerOp(5))
|
|
.EnterState();
|
|
do
|
|
{
|
|
e = StateMachine.WaitRunDevsRunOps();
|
|
if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; }
|
|
if (TestAndLogUiCmdStop(test, e)) { retVal = Event.UiCmdStop; goto stopTest; }
|
|
}
|
|
while (!e.Contains(Event.TimerExpired));
|
|
|
|
/// Accumulate partial pulses
|
|
cumulativeEtPulses[0] += cBrd.EtPulses(0);
|
|
cumulativeTestTime[0] += cBrd.TTime;
|
|
for (int i = 1; i <= Config.Data.WMsCount; i++)
|
|
{
|
|
cumulativeEtPulses[i] += cBrd.EtPulses(i);
|
|
cumulativeWMPulses[i] += cBrd.WMeterPulses(i);
|
|
cumulativeTestTime[i] += cBrd.ImpulseTime(i);
|
|
}
|
|
}
|
|
} /// end for ... diverter test loop
|
|
|
|
/// Measurement loop - end
|
|
|
|
test_completed:
|
|
|
|
StopRecordingStatistics();
|
|
|
|
State.Create(string.Format("{0}({1}) : Stopping flow regulation", test.Method, test.Name))
|
|
.AddOperation(checkUiOp)
|
|
.AddOperations(readTempPressOps)
|
|
.AddOperation(cBrd.StopFlowRegulationOp(outPath))
|
|
.EnterState();
|
|
do {
|
|
e = StateMachine.WaitRunDevsRunOps();
|
|
if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; }
|
|
if (TestAndLogUiCmdStop(test, e)) { retVal = Event.UiCmdStop; goto stopTest; }
|
|
}
|
|
while (!e.Contains(Event.FlowRegulationStopped));
|
|
|
|
///
|
|
/// (Berlin:) Water is stopped immediately after the test and before the 2nd mass measurement in case:
|
|
/// - no 'transition sequence after test' is used
|
|
/// - this is the last (or the only) test repetition or test is a part of an 'outer loop'
|
|
///
|
|
#if !CEVAK_200
|
|
if (isLastRepetition && transitionAfter == null)
|
|
#endif
|
|
{
|
|
if (inPath.Pump is GenericDevices.IPumpFM) (inPath.Pump as GenericDevices.IPumpFM).TurnOff();
|
|
|
|
State.Create("SequenceBase : Transition : TestEnd - Default action")
|
|
.AddOperation(checkUiOp)
|
|
.AddOperations(readTempPressOps)
|
|
.AddOperation(StateMachine.ControlBoard.SetValvesOp(StateMachine.DefaultValvesOpen, StateMachine.DefaultValvesClose))
|
|
.EnterState();
|
|
do {
|
|
e = StateMachine.WaitRunDevsRunOps();
|
|
if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; }
|
|
if (TestAndLogUiCmdStop(e)) { retVal = Event.UiCmdStop; goto stopTest; }
|
|
}
|
|
while (!e.Contains(Event.ValvesSet));
|
|
}
|
|
|
|
//------------------------------------------------
|
|
Bridge.OnActivity(this, Strings.Measuring_the_weight);
|
|
//------------------------------------------------
|
|
State.Create(string.Format("{0}({1}) : Waiting before the 2nd mass measurement", test.Method, test.Name))
|
|
.AddOperation(checkUiOp)
|
|
.AddOperations(readTempPressOps)
|
|
.AddOperation(scale.ReadMassOp(ref Mass))
|
|
.AddOperation(cBrd.ReadDiverterTransitionOp(outPath.Diverter, CountWhenSendingRdDivCmd, CountWhenReadingDiv, false, DiverterEnd, BatchRslts.Batch.BatchNr, test.Name, repetitionNr))
|
|
.AddOperation(processDataLoggingOp)
|
|
.AddOperation(new Operations.TimerOp(test.TimeStop2Mass))
|
|
.EnterState();
|
|
do {
|
|
e = StateMachine.WaitRunDevsRunOps();
|
|
if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; }
|
|
if (TestAndLogUiCmdStop(test,e)) { retVal = Event.UiCmdStop; goto stopTest; }
|
|
}
|
|
while (!e.Contains(Event.TimerExpired) || !e.Contains(Event.BalanceDone));
|
|
|
|
|
|
LogProcessDataHeader(processDataLogger, "End mass");
|
|
|
|
State.Create(string.Format("{0}({1}) : Measuring the end mass", test.Method, test.Name))
|
|
.AddOperation(checkUiOp)
|
|
.AddOperations(readTempPressOps)
|
|
.AddOperation(scale.ReadStableMassOp(ref EndMass, test.MassRepeats, test.MassSpread, test.MassMethod))
|
|
.AddOperation(new Operations.TimerOp(StableMassMsrmntTimeoutSec))
|
|
.AddOperation(processDataLoggingOp)
|
|
.EnterState();
|
|
do {
|
|
e = StateMachine.WaitRunDevsRunOps();
|
|
if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; }
|
|
if (TestAndLogUiCmdStop(test,e)) { retVal = Event.UiCmdStop; goto stopTest; }
|
|
if (e.Contains(Event.TimerExpired))
|
|
{
|
|
Bridge.OnError(this, Strings.Mass_measurement_timeout);
|
|
retVal = Event.RecoverableError;
|
|
goto stopTest;
|
|
}
|
|
}
|
|
while (!e.Contains(Event.BalanceDone));
|
|
///
|
|
tMass2 = StateMachine.Time;
|
|
log.WarnFormat("End mass = {0}kg", EndMass);
|
|
TestEndTime = DateTime.Now;
|
|
|
|
if (test.DoDrainingAfter)
|
|
{
|
|
State.Create(string.Format("{0}({1}) : Open the drain valve", test.Method, test.Name))
|
|
.AddOperation(checkUiOp)
|
|
.AddOperation(StateMachine.ControlBoard.SetValvesOp(scale.DrainValve, null))
|
|
.AddOperations(readTempPressOps)
|
|
.EnterState();
|
|
do
|
|
{
|
|
e = StateMachine.WaitRunDevsRunOps();
|
|
if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; }
|
|
}
|
|
while (e.Contains(Event.ValvesBusy));
|
|
}
|
|
|
|
//------------------------------------------------
|
|
Bridge.OnActivity(this, Strings.Test_completed);
|
|
//------------------------------------------------
|
|
|
|
///
|
|
/// Accumulate partial pulses from the last diverter repetition
|
|
///
|
|
cumulativeEtPulses[0] += cBrd.EtPulses(0);
|
|
cumulativeTestTime[0] += cBrd.TTime;
|
|
for (int i = 1; i <= Config.Data.WMsCount; i++)
|
|
{
|
|
cumulativeEtPulses[i] += cBrd.EtPulses(i);
|
|
cumulativeWMPulses[i] += cBrd.WMeterPulses(i);
|
|
cumulativeTestTime[i] += cBrd.ImpulseTime(i);
|
|
}
|
|
|
|
///
|
|
/// Populate TestResult data entity with data
|
|
///
|
|
Results.Entities.TestRslt tstRslt = BatchRslts.GetTestRslt(testName, test.Part);
|
|
|
|
if (tstRslt != null)
|
|
{
|
|
Results.Utils.GetCounterStates(tstRslt, Program.LocalSettings.Counters);
|
|
UpdateTempPressDensAmb(tstRslt);
|
|
|
|
/// Main results
|
|
tstRslt.MethodClass = TbfComponents.FindComponent(test.Method).ClassName;
|
|
tstRslt.StartTime = TestStartTime;
|
|
tstRslt.EndTime = TestEndTime;
|
|
tstRslt.FlowSetTime = flowSetTime;
|
|
tstRslt.TestTime = cumulativeTestTime[0]; /// [s] measurement time
|
|
tstRslt.TimeBtwnMassMsrmnts = tMass2 - tMass1;
|
|
double massOfEvaporatedWater = (double)tstRslt.TimeBtwnMassMsrmnts * outPath.Scale.EvaporationRate(tstRslt.TempDivMean);
|
|
tstRslt.PulsesMaster = Convert.ToDouble(cumulativeEtPulses[0]); /// Pulses of the master flow meter (test total)
|
|
tstRslt.MassStartRaw = StartMass.Val;
|
|
tstRslt.MassStart = Config.Formulas.CorrectedValue(tstRslt.MassStartRaw, scale.Corrections);
|
|
tstRslt.MassEndRaw = EndMass.Val;
|
|
tstRslt.MassEnd = Config.Formulas.CorrectedValue(tstRslt.MassEndRaw, scale.Corrections);
|
|
tstRslt.FlowMass = 3600.0 * (tstRslt.MassEnd - tstRslt.MassStart + massOfEvaporatedWater) / tstRslt.TestTime; /// [kg/h]
|
|
tstRslt.FlowVolume = 3.6 * LtrPerRefPulse * tstRslt.PulsesMaster / tstRslt.TestTime; /// [m3/h]
|
|
tstRslt.Buoyancy = Config.Formulas.Buoyancy();
|
|
tstRslt.VolumeCTV = 1000 * tstRslt.Buoyancy * (tstRslt.MassEnd - tstRslt.MassStart + massOfEvaporatedWater) / tstRslt.DensityLine; /// [l] commercially true volume
|
|
if ((outPath.Diverter != null) && (tstRslt.TestTime > float.Epsilon))
|
|
{
|
|
tstRslt.TestTimeCorrection = testParams.DivRepetitions * outPath.Diverter.TestTimeCorrection(tstRslt.FlowVolume);
|
|
tstRslt.VolumeCTV *= tstRslt.TestTime + tstRslt.TestTimeCorrection;
|
|
tstRslt.VolumeCTV /= tstRslt.TestTime;
|
|
}
|
|
tstRslt.VolumeMaster = LtrPerRefPulse * tstRslt.PulsesMaster; /// [l] volume from the master flow meter
|
|
tstRslt.ConstMasterRaw = outPath.FlowMeter.LtrPerPulse; /// Uncorrected master flowmeter coefficient
|
|
tstRslt.ConstMasterCorr = outPath.FlowMeter.LtrPerPulseCorrected(tstRslt.FlowVolume, rangeIx); /// Corrected master pulses per liter
|
|
tstRslt.ConstMaster = (tstRslt.VolumeMaster == 0) ? tstRslt.ConstMasterCorr : (LtrPerRefPulse * tstRslt.VolumeCTV / tstRslt.VolumeMaster);
|
|
/// Calculated master pulses per liter
|
|
tstRslt.ErrorMaster = Config.Formulas.ErrorFromVolumes(tstRslt.VolumeMaster, tstRslt.VolumeCTV);
|
|
|
|
tstRslt.FlowMean = (float)RefFlowStat.Average;
|
|
tstRslt.FlowStart = (float)RefFlowStat.First;
|
|
tstRslt.FlowEnd = (float)RefFlowStat.Last;
|
|
tstRslt.FlowMin = (float)RefFlowStat.Min;
|
|
tstRslt.FlowMax = (float)RefFlowStat.Max;
|
|
|
|
tstRslt.DiverterStart = outPath.Diverter.SwitchTimeStart.Val;
|
|
tstRslt.DivStart10 = 0;
|
|
tstRslt.DivStart50 = 0;
|
|
tstRslt.DivStart90 = 0;
|
|
tstRslt.DiverterEnd = outPath.Diverter.SwitchTimeEnd.Val;
|
|
tstRslt.DivEnd90 = 0;
|
|
tstRslt.DivEnd50 = 0;
|
|
tstRslt.DivEnd10 = 0;
|
|
log.DebugFormat("Diverter switch time [s]: Start: {0}ms ({1} {2} {3}) End: {4}ms ({5} {6} {7})",
|
|
(tstRslt.DiverterStart * 1000).ToString("F0"), tstRslt.DivStart10, tstRslt.DivStart50, tstRslt.DivStart90,
|
|
(tstRslt.DiverterEnd * 1000).ToString("F0"), tstRslt.DivEnd90, tstRslt.DivEnd50, tstRslt.DivEnd10);
|
|
long infoFlags = 0;
|
|
tstRslt.ErrorFlags = (ErrorFlagsComp != null) ? ErrorFlagsComp.GetErrorFlags(tstRslt, true, false, tstRslt.DiverterStart, tstRslt.DiverterEnd, out infoFlags) : 0;
|
|
tstRslt.InfoFlags = infoFlags;
|
|
|
|
///
|
|
/// Single meters
|
|
///
|
|
for (int i = 0; i < BatchRslts.WMPositionsCount; i++)
|
|
{
|
|
if (!test.IsPartCompatible(Utils.PartNr(i + 1, BatchRslts.Batch.Compound))) continue;
|
|
|
|
/// MetersKind.Single meters
|
|
Results.Entities.MeterTestRslt meterRslt = BatchRslts.GetMeterTestRslt(testName, i, Config.Entities.CompoundMeterId.Single);
|
|
GenericDevices.IRegReader regReader = sensPath.RegisterReaders[i];
|
|
GenericDevices.IRegReaderDatastream dstrReader = regReader as GenericDevices.IRegReaderDatastream;
|
|
TestMethods.iPerlCommunication.iPerlHead.IperlHead iPerl = regReader as TestMethods.iPerlCommunication.iPerlHead.IperlHead;
|
|
GenericDevices.IRegReaderLiveCamera cameraRoi = regReader as GenericDevices.IRegReaderLiveCamera;
|
|
|
|
if (meterRslt != null && regReader != null)
|
|
{
|
|
meterRslt.RegReaderType = (int)regReader.RegisterReaderType;
|
|
meterRslt.PulsesPerLiter = regReader.PulsesPerLtr;
|
|
meterRslt.PulsesMeter = Convert.ToDouble(regReader.WMPulses);
|
|
|
|
if (dstrReader != null)
|
|
{
|
|
|
|
meterRslt.TimestampStart = dstrReader.TimestampSecStart;
|
|
meterRslt.TimestampEnd = dstrReader.NoSamples ? (dstrReader.TimestampSecStart + tstRslt.TestTime) : dstrReader.TimestampSecEnd;
|
|
meterRslt.TestTime = meterRslt.TimestampEnd - meterRslt.TimestampStart;
|
|
meterRslt.VolumeStart = dstrReader.VolumeLtrStart; /// liter
|
|
meterRslt.VolumeEnd = dstrReader.VolumeLtrEnd; /// liter
|
|
meterRslt.VolumeMeter = Math.Abs(dstrReader.VolumeLtrEnd - dstrReader.VolumeLtrStart);
|
|
meterRslt.VolumeRef = tstRslt.VolumeCTV * meterRslt.TestTime / tstRslt.TestTime;
|
|
meterRslt.PulsesMaster = tstRslt.PulsesMaster * meterRslt.TestTime / tstRslt.TestTime;
|
|
|
|
if (iPerl != null)
|
|
{
|
|
if (iPerl.ResultCode != 0 && (meterRslt.WaterMeter.ResultCode & (int)Results.Entities.ResultCode.OptoErrorCodeMask) == 0)
|
|
{
|
|
meterRslt.WaterMeter.ResultCode |= iPerl.ResultCode;
|
|
}
|
|
#if IPERL
|
|
meterRslt.WaterMeter.CalibFactor = iPerl.CalibFactor;
|
|
#endif
|
|
iPerl.LastTestResult2 = iPerl.LastTestResult; /// Save shift previous test result
|
|
iPerl.LastTestResult = meterRslt; /// Save this test result
|
|
}
|
|
}
|
|
else if (cameraRoi != null)
|
|
{
|
|
meterRslt.TimestampStart = cameraRoi.TimestampStart; /// second
|
|
meterRslt.TimestampEnd = cameraRoi.TimestampEnd; /// second
|
|
|
|
meterRslt.VolumeStart = cameraRoi.VolumeStart; /// liter
|
|
meterRslt.VolumeEnd = cameraRoi.VolumeEnd; /// liter
|
|
meterRslt.VolumeMeter = cameraRoi.VolumeEnd - cameraRoi.VolumeStart; /// liter
|
|
|
|
if (meterRslt.VolumeMeter != 0)
|
|
{
|
|
/// Normal measurement with camera
|
|
meterRslt.TestTime = cameraRoi.TimestampEnd - cameraRoi.TimestampStart; /// second
|
|
meterRslt.VolumeRef = tstRslt.VolumeCTV * meterRslt.TestTime / tstRslt.TestTime;
|
|
meterRslt.PulsesMaster = tstRslt.PulsesMaster * meterRslt.TestTime / tstRslt.TestTime;
|
|
}
|
|
else
|
|
{
|
|
/// None or one pulse from the water meter using camera
|
|
meterRslt.TestTime = tstRslt.TestTime;
|
|
meterRslt.VolumeRef = tstRslt.VolumeCTV;
|
|
meterRslt.PulsesMaster = tstRslt.PulsesMaster;
|
|
}
|
|
}
|
|
else
|
|
{
|
|
meterRslt.PulsesMaster = Convert.ToDouble(cumulativeEtPulses[i + 1]);
|
|
meterRslt.VolumeMeter = cumulativeWMPulses[i + 1] * regReader.LtrsPerPulse; /// liter
|
|
meterRslt.VolumeStart = 0; /// liter
|
|
meterRslt.VolumeEnd = meterRslt.VolumeMeter; /// liter
|
|
|
|
if (regReader.WMPulses >= 1)
|
|
{
|
|
/// Normal measurement
|
|
meterRslt.TestTime = cumulativeTestTime[i + 1];
|
|
meterRslt.VolumeRef = meterRslt.PulsesMaster * tstRslt.ConstMaster; /// liter
|
|
}
|
|
else
|
|
{
|
|
/// None or one pulse from the water meter
|
|
meterRslt.TestTime = cumulativeTestTime[0];
|
|
meterRslt.VolumeRef = tstRslt.VolumeCTV; /// liter
|
|
}
|
|
}
|
|
|
|
meterRslt.Error = Config.Formulas.ErrorFromVolumes(meterRslt.VolumeMeter, meterRslt.VolumeRef);
|
|
|
|
meterRslt.Passed = (meterRslt.Error >= test.GetErrLimLo(tstRslt.VolumeCTV, tstRslt.TestTime) + test.Uncertainty)
|
|
&& (meterRslt.Error <= test.GetErrLimHi(tstRslt.VolumeCTV, tstRslt.TestTime) - test.Uncertainty)
|
|
&& (tstRslt.ErrorFlags == 0);
|
|
meterRslt.TestDone = true;
|
|
tstRslt.TestDone = true;
|
|
}
|
|
}
|
|
|
|
tstRslt.Components = Results.Entities.Components.UpdateList(BatchRslts.ComponentsList,
|
|
new Results.Entities.Components((BenchInfo != null) ? BenchInfo.TestBenchId : 1,
|
|
(BenchInfo != null) ? BenchInfo.TestBenchName : "testbench",
|
|
inPath.Pump != null ? inPath.Pump.Name : string.Empty,
|
|
outPath.FlowMeter != null ? outPath.FlowMeter.Name : string.Empty,
|
|
scale != null ? scale.Name : string.Empty,
|
|
outPath.RegulValve != null ? outPath.RegulValve.Name : string.Empty,
|
|
outPath.Diverter != null ? outPath.Diverter.Name : string.Empty));
|
|
|
|
/// Update water meter error flags
|
|
if (ErrorFlagsComp != null)
|
|
{
|
|
if (BatchRslts.Batch != null && BatchRslts.Batch.WaterMeters != null)
|
|
{
|
|
for (int i = 0; i < BatchRslts.WMPositionsCount; i++)
|
|
{
|
|
if (BatchRslts.Batch.WaterMeters[i] != null && !BatchRslts.Batch.WaterMeters[i].Disabled)
|
|
{
|
|
long wmInfoFlags;
|
|
BatchRslts.Batch.WaterMeters[i].ErrorFlags = ErrorFlagsComp.GetWMtrErrorFlags(BatchRslts.Batch.WaterMeters[i].MeterTestRslts, out wmInfoFlags);
|
|
BatchRslts.Batch.WaterMeters[i].InfoFlags = wmInfoFlags;
|
|
}
|
|
}
|
|
}
|
|
}
|
|
|
|
/// Update results
|
|
Bridge.OnTestCompleted(this, new TestCompletedEventArgs(testName, tstRslt));
|
|
}
|
|
|
|
Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr, Config.Entities.Progress.TransitionAfter));
|
|
|
|
/// Append the results to the CSV-file
|
|
allResults.Info(TestResult2CsvLine(testName, test.Part));
|
|
|
|
stopTest:
|
|
|
|
StopRecordingStatistics(); /// Make sure graph files are closed
|
|
|
|
///
|
|
/// Quit this sequence
|
|
///
|
|
if (isLastRepetition || retVal == Event.UiCmdStop || retVal == Event.OpArgumentError
|
|
|| retVal == Event.Error || retVal == Event.ConfigurationError)
|
|
{
|
|
State.Create(string.Format("{0}({1}) : Stopping diverter, gate, etc.", test.Method, test.Name))
|
|
.AddOperation(checkUiOp)
|
|
.AddOperation(cBrd.StopPreviousOp())
|
|
.EnterState();
|
|
do
|
|
{
|
|
e = StateMachine.WaitRunDevsRunOps();
|
|
if (TestAndLogUiCmdStop(test, e)) break;
|
|
}
|
|
while (!e.Contains(Event.PreviousStopped));
|
|
}
|
|
|
|
stopTestWOStoppingDivGateEtc:
|
|
|
|
return new List<Event> { retVal };
|
|
}
|
|
}
|
|
}
|