tbf/TBF/BenchControl/TestMethods/PMaxTest/PMaxTestSeq.cs

320 lines
14 KiB
C#

///
/// Copyright (c) 2015-2021 Sensus Slovensko a.s.
///
using System;
using System.Collections.Generic;
using log4net;
using Config.Entities;
using TBF.Resources;
using TBF.UiBridge;
namespace TBF.BenchControl.TestMethods.PMaxTest
{
public class PMaxTestSeq : Sequences.SequenceBase
{
private static readonly ILog log = LogManager.GetLogger(typeof(PMaxTestSeq));
/// <summary>
/// Pressure test sequence
/// </summary>
/// <param name="test">Test entity</param>
/// <returns>
/// Event.Done . . . . . . . OK
/// Event.UiCmdStop . . . . Stopped by the user using the on-screen button STOP
/// Event.OpArgumentError . Target flow is out of range
/// Event.Error . . . . . . Unspecified error
/// </returns>
public IList<Event> Execute(Config.Entities.Test test, int repetitionNr, bool isLastRepetition, PMaxTestParams testParams)
{
IList<Event> e; /// Events from currently running operations
Event retVal = Event.Done;
Elde.ControlBoardDev cBrd = StateMachine.ControlBoard;
checkUiOp = new Operations.CheckUIOp(true); /// Runs in more then one state
processDataLoggingOp = new TBF.BenchControl.Operations.ProcessDataLoggingOp(processDataLogger, this, false);
IList<IOperation> readTempPressOps = new List<IOperation>();
if (benchPath.TempMtrUp != null) readTempPressOps.Add(benchPath.TempMtrUp.ReadTempOp(ref TempUp));
if (benchPath.TempMtrDown != null) readTempPressOps.Add(benchPath.TempMtrDown.ReadTempOp(ref TempDown));
if (outPath.TempDiv != null) readTempPressOps.Add(outPath.TempDiv.ReadTempOp(ref TempDiv));
if (benchPath.PressMtrUp != null) readTempPressOps.Add(benchPath.PressMtrUp.ReadPressureOp(ref PressUp));
if (benchPath.PressMtrDown != null) readTempPressOps.Add(benchPath.PressMtrDown.ReadPressureOp(ref PressDown));
if (benchPath.PressMtrDelta != null) readTempPressOps.Add(benchPath.PressMtrDelta.ReadPressureOp(ref PressDelta));
if (heatMetersPath != null) readTempPressOps.Add(heatMetersPath.TMeterRefWarm1.ReadTempOp(ref TempRefHi1));
if (heatMetersPath != null) readTempPressOps.Add(heatMetersPath.TMeterRefWarm2.ReadTempOp(ref TempRefHi2));
if (heatMetersPath != null) readTempPressOps.Add(heatMetersPath.TMeterRefCold1.ReadTempOp(ref TempRefLo1));
if (heatMetersPath != null) readTempPressOps.Add(heatMetersPath.TMeterRefCold2.ReadTempOp(ref TempRefLo2));
/// Read pressure and temperature once before calling Bridge.OnTestSelected(...)
State.Create(string.Format("{0}({1}) : Measuring process data", test.Method, test.Name))
.AddOperation(checkUiOp)
.AddOperations(readTempPressOps)
.EnterState();
do {
e = StateMachine.WaitRunDevsRunOps();
if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; }
if (TestAndLogUiCmdStop(test, e)) { retVal = Event.UiCmdStop; goto stopTest; }
}
while (e.Contains(Event.Busy));
/// Start the test, initialize test results
Bridge.OnTestSelected(this, new TestSelectedEventArgs(test, 1, inPath, benchPath, outPath, sensPath, heatMetersPath, 0));
string testName = Results.Utils.GetTestName(test.Name, test.Repeats, 1);
TestStartTime = DateTime.Now;
//------------------------------------------------
Bridge.OnActivity(this, Strings.Starting_the_pump);
//------------------------------------------------
if (inPath.Pump is GenericDevices.IPumpFM) (inPath.Pump as GenericDevices.IPumpFM).TurnOn(test.PumpPower);
State.Create(string.Format("{0}({1}) : Starting the pump", test.Method, test.Name))
.AddOperation(checkUiOp)
.AddOperations(readTempPressOps)
//.AddOperation(new Operations.SetAllRegulValvesOp(inPath.RegulValves, inPath.RegulValvesPct, 60))
.AddOperation(inPath.Pump != null ? cBrd.SetValvesOp(inPath.Pump, null) : null)
.EnterState();
do {
e = StateMachine.WaitRunDevsRunOps();
if (TestAndLogUiCmdStop(test, e)) { retVal = Event.UiCmdStop; goto stopTest; }
if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; }
}
while (e.Contains(Event.ValvesBusy) /* || !e.Contains(Event.AllPositionsReached)*/);
//------------------------------------------------
Bridge.OnActivity(this, Strings.Setting_the_water_pressure);
Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr, Config.Entities.Progress.FlowSetting));
//------------------------------------------------
float pumpPower = test.PumpPower;
while (true)
{
if (inPath.Pump is GenericDevices.IPumpFM) (inPath.Pump as GenericDevices.IPumpFM).TurnOn(pumpPower);
State.Create(string.Format("{0}({1}) : Setting the water pressure", test.Method, test.Name))
.AddOperation(checkUiOp)
.AddOperations(readTempPressOps)
.AddOperation(new Operations.TimerOp(5))
.EnterState();
do {
e = StateMachine.WaitRunDevsRunOps();
if (TestAndLogUiCmdStop(test,e))
{
/// User pressed 'Stop' button
retVal = Event.UiCmdStop;
goto stopTest;
}
if (testParams.PressSetTimeout > 0 && DateTime.Now - TestStartTime >= new TimeSpan(0, 0, testParams.PressSetTimeout))
{
/// Pressure setting timeout
retVal = Event.RecoverableError;
goto stopTest;
}
}
while (e.Contains(Event.TimerBusy) && !e.Contains(Event.Next));
float step = (pumpPower < 40.0f) ? 4.7f : ((pumpPower < 60.0f) ? 3.3f : ((pumpPower < 80.0f) ? 2.2f : ((pumpPower < 90.0f) ? 1.5f : 1.2f)));
if (e.Contains(Event.Next))
{
/// 'Next' button pressed (in debug mode) => Quit the loop and continue in PMaxTest
break;
}
else if (PressDown.Val < testParams.PressureLo)
{
/// Low pressure => Increase the pump power, limit max. power to 100%
pumpPower = Math.Min(pumpPower + step, 100.0f);
}
else if (PressDown.Val > testParams.PressureHi)
{
/// Hi pressure => Decrease the pump power, limit min. power to 0%
pumpPower = Math.Max(pumpPower - step, 0);
}
else
{
/// Pressure is in the required range => Quit the loop and continue in PMaxTest
break;
}
}
///
/// Pressure is set, PMaxTest start
///
int flowSetTime = (int)Math.Round((DateTime.Now - TestStartTime).TotalSeconds);
StartNewStatistics(StateMachine.Time, BatchRslts.Batch.BatchNr, test.Name, repetitionNr, 0);
UpdateAllStatistics(StateMachine.Time);
int startTime = StateMachine.Time;
int endTime = startTime + testParams.DurationPMax;
//------------------------------------------------
Bridge.OnActivity(this, Strings.Test_in_progress);
Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr, Config.Entities.Progress.Test));
//------------------------------------------------
State.Create(string.Format("{0}({1}) : Starting the test", test.Method, test.Name))
.AddOperation(checkUiOp)
.AddOperations(readTempPressOps)
.AddOperation(new Operations.TimerOp(testParams.DurationPMax))
.EnterState();
do {
e = StateMachine.WaitRunDevsRunOps();
if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; }
if (TestAndLogUiCmdStop(test,e)) { retVal = Event.UiCmdStop; goto stopTest; }
UpdateAllStatistics(StateMachine.Time);
int remainingTime = Math.Max(endTime - StateMachine.Time, 0);
if (remainingTime > 60)
Bridge.OnActivity(this, string.Format("{0} ... {1} {2} {3} {4}", Strings.Test_in_progress, remainingTime / 60, "min", remainingTime % 60, Strings.sec));
else
Bridge.OnActivity(this, string.Format("{0} ... {1} s", Strings.Test_in_progress, remainingTime));
}
while (e.Contains(Event.TimerBusy));
///
/// PMaxTest completed
///
TestEndTime = DateTime.Now;
StopRecordingStatistics();
//------------------------------------------------
Bridge.OnActivity(this, Strings.Test_completed);
//------------------------------------------------
/// Make sure the CycleBeginForm is closed so that water meter data (s/n) can be copied into results
if (UIFlowControl.Stop == WaitBeginFormClosed()) goto stopTest;
///
/// Populate TestResult data entity with data
///
Results.Entities.TestRslt tstRslt = BatchRslts.GetTestRslt(testName, test.Part);
if (tstRslt != null)
{
Results.Utils.GetCounterStates(tstRslt, Program.LocalSettings.Counters);
UpdateTempPressDensAmb(tstRslt);
tstRslt.DensityDiv = 0;
/// Main results
tstRslt.MethodClass = TbfComponents.FindComponent(test.Method).ClassName;
tstRslt.StartTime = TestStartTime;
tstRslt.EndTime = TestEndTime;
tstRslt.FlowSetTime = flowSetTime; /// [s] FlowSetTime is pressure set time in this case
tstRslt.TestTime = Convert.ToDouble(testParams.DurationPMax); /// [s] PMaxTest time
tstRslt.PulsesMaster = 0; /// Pulses of the master flow meter (test total)
tstRslt.MassStartRaw = 0;
tstRslt.MassStart = 0;
tstRslt.MassEndRaw = 0;
tstRslt.MassEnd = 0;
tstRslt.MassOfEvapWater = 0;
tstRslt.FlowMass = 0; /// [kg/h]
tstRslt.FlowVolume = 0; /// [m3/h]
tstRslt.VolumeMaster = 0; /// [l] volume from the master flow meter
tstRslt.VolumeCTV = 0; /// [l] 1000.0f is because density is in [kg/m3]
tstRslt.ConstMasterRaw = 0; /// Convert the flow to [m3/h]
tstRslt.ConstMaster = 0; /// Convert the flow to [m3/h]
tstRslt.ErrorMaster = 0;
tstRslt.ErrorFlags = 0;
tstRslt.InfoFlags = 0;
for (int i = 0; i < BatchRslts.WMPositionsCount; i++)
{
if (!test.IsPartCompatible(Utils.PartNr(i + 1, BatchRslts.Batch.Compound))) continue;
if (StateMachine.Procedure.MetersKind == MetersKind.Single)
{
Results.Entities.MeterTestRslt meterRslt = BatchRslts.GetMeterTestRslt(testName, i, Config.Entities.CompoundMeterId.Single);
if (meterRslt != null)
{
meterRslt.TestTime = tstRslt.TestTime;
meterRslt.Error = 0;
meterRslt.Passed = true;
meterRslt.TestDone = true;
tstRslt.TestDone = true;
}
}
else
{
Results.Entities.MeterTestRslt mainMeterRslt = BatchRslts.GetMeterTestRslt(testName, i, Config.Entities.CompoundMeterId.CompoundMain);
Results.Entities.MeterTestRslt auxMeterRslt = BatchRslts.GetMeterTestRslt(testName, i, Config.Entities.CompoundMeterId.CompoundAux);
for (int isAux = 0; isAux <= 1; isAux++) /// 0=main, 1=aux
{
Results.Entities.MeterTestRslt meterRslt = (isAux == 0) ? mainMeterRslt : auxMeterRslt;
if (meterRslt != null)
{
meterRslt.TestTime = tstRslt.TestTime;
meterRslt.Error = 0;
meterRslt.Passed = true;
}
}
Results.Entities.MeterTestRslt compoundMeterRslt = BatchRslts.GetMeterTestRslt(testName, i, Config.Entities.CompoundMeterId.Compound);
if (compoundMeterRslt != null)
{
compoundMeterRslt.TestTime = tstRslt.TestTime;
compoundMeterRslt.Error = 0;
compoundMeterRslt.Passed = true;
mainMeterRslt.TestDone = auxMeterRslt.TestDone = compoundMeterRslt.TestDone = true;
tstRslt.TestDone = true;
}
}
}
tstRslt.Components = Results.Entities.Components
.UpdateList(BatchRslts.ComponentsList,
new Results.Entities.Components((BenchInfo != null) ? BenchInfo.TestBenchId : 1,
(BenchInfo != null) ? BenchInfo.TestBenchName : "testbench",
inPath.Pump != null ? inPath.Pump.Name : string.Empty,
outPath.FlowMeter != null ? outPath.FlowMeter.Name : string.Empty,
outPath.Scale != null ? outPath.Scale.Name : string.Empty,
outPath.RegulValve != null ? outPath.RegulValve.Name : string.Empty,
outPath.Diverter != null ? outPath.Diverter.Name : string.Empty));
/// Update results
Bridge.OnTestCompleted(this, new TestCompletedEventArgs(testName, tstRslt));
}
Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr, Config.Entities.Progress.TransitionAfter));
/// Append the results to the CSV-file
allResults.Info(TestResult2CsvLine(testName, test.Part));
stopTest:
StopRecordingStatistics();
Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr, Config.Entities.Progress.TransitionAfter));
///
/// Quit this sequence
///
if (isLastRepetition || retVal == Event.UiCmdStop
|| retVal == Event.OpArgumentError
|| retVal == Event.RecoverableError
|| retVal == Event.ErrorFlagsStop
|| retVal == Event.Error
|| retVal == Event.ConfigurationError)
{
State.Create(string.Format("{0}({1}) : Stopping diverter, gate, etc.", test.Method, test.Name))
.AddOperation(checkUiOp)
.AddOperation(cBrd.StopPreviousOp())
.EnterState();
do {
e = StateMachine.WaitRunDevsRunOps();
if (TestAndLogUiCmdStop(test, e)) { retVal = Event.UiCmdStop; break; }
}
while (!e.Contains(Event.PreviousStopped));
}
return new List<Event> { retVal };
}
}
}