442 lines
17 KiB
C#
442 lines
17 KiB
C#
///
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/// Copyright (c) 2015-2016 Sensus Metering Systems
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///
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using System;
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using System.Collections.Generic;
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using System.Text;
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using log4net;
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using Config.Entities;
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using TBF.BenchControl;
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using TBF.Boxes;
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using TBF.Resources;
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using TBF.UiBridge;
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namespace TBF.BenchControl.TestMethods.LeakTest
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{
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public class LeakTestSeq : Sequences.SequenceBase
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{
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private static readonly ILog log = LogManager.GetLogger(typeof(LeakTestSeq));
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/// <summary>
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/// Flying start mass collection method sequence
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/// </summary>
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/// <param name="test">Test entity</param>
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/// <returns>
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/// Event.Done . . . . . . . OK
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/// Event.UiCmdStop . . . . Stopped by the user using the on-screen button STOP
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/// Event.OpArgumentError . Target flow is out of range
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/// Event.Error . . . . . . Unspecified error
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/// </returns>
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public IList<Event> Execute(Config.Entities.Test test, LeakTestParams testParams)
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{
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Elde.ControlBoardDev cBrd = StateMachine.ControlBoard;
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IList<Event> e = new List<Event>(); /// Events from currently running operations
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Event retVal = Event.Done;
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checkUiOp = new Operations.CheckUIOp(true); /// Runs in more then one state
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processDataLoggingOp = new TBF.BenchControl.Operations.ProcessDataLoggingOp(processDataLogger, this, false);
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TestProgressEventArgs.SetEstimatedTimes(new int[] { 1, 1, 1, 30, Convert.ToInt32(test.TstTime) + 15, 0, 0 });
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Bridge.OnTestProgress(this, new TestProgressEventArgs(test, 1, Config.Entities.Progress.JustStarted));
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// Transition or SetRoute - Start
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switch (Transition(transitionBefore, TransitionContext.BeforeTest))
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{
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case Event.Error: { retVal = Event.Error; goto stopTest; }
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case Event.UiCmdStop: { retVal = Event.UiCmdStop; goto stopTest; }
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}
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Bridge.OnTestProgress(this, new TestProgressEventArgs(test, 1, Config.Entities.Progress.TransitionBefore));
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/// Start the test, initialize test results
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Bridge.OnTestSelected(this, new TestSelectedEventArgs(test, 1, inPath, benchPath, outPath, sensPath, 0));
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string testName = Results.Utils.GetTestName(test.Name, test.Repeats, 1);
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//------------------------------------------------
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Bridge.OnActivity(this, Strings.Starting_the_pump);
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//------------------------------------------------
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if (inPath.Pump is GenericDevices.IPumpFM) (inPath.Pump as GenericDevices.IPumpFM).TurnOn(test.PumpPower);
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State.Create("LeakTest : Starting the pump")
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.AddOperation(checkUiOp)
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.AddOperation(benchPath.TempIn.ReadTempOp(ref TempIn))
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.AddOperation(benchPath.TempOut.ReadTempOp(ref TempOut))
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.AddOperation(benchPath.PressIn.ReadPressureOp(ref PressureUp))
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.AddOperation(benchPath.PressOut.ReadPressureOp(ref PressureDown))
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.AddOperation(new Operations.SetAllRegulValvesOp(inPath.RegulValves, inPath.RegulValvesPct, 60))
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.AddOperation(inPath.Pump != null ? cBrd.SetValvesOp(inPath.Pump, null) : null)
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.EnterState();
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do
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{
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e = StateMachine.WaitRunDevsRunOps();
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if (TestAndLogUiCmdStop(test,e)) { retVal = Event.UiCmdStop; goto stopTest; }
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if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; }
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}
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while (e.Contains(Event.ValvesBusy) || !e.Contains(Event.AllPositionsReached));
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//------------------------------------------------
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Bridge.OnActivity(this, Strings.Setting_the_water_pressure);
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Bridge.OnTestProgress(this, new TestProgressEventArgs(test, 1, Config.Entities.Progress.FlowSetting));
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//------------------------------------------------
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float pumpPower = test.PumpPower;
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int startTime = StateMachine.Time;
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while (true)
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{
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if (inPath.Pump is GenericDevices.IPumpFM) (inPath.Pump as GenericDevices.IPumpFM).TurnOn(pumpPower);
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State.Create("LeakTest : Setting the water pressure")
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.AddOperation(checkUiOp)
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.AddOperation(benchPath.TempIn.ReadTempOp(ref TempIn))
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.AddOperation(benchPath.TempOut.ReadTempOp(ref TempOut))
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.AddOperation(benchPath.PressIn.ReadPressureOp(ref PressureUp))
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.AddOperation(benchPath.PressOut.ReadPressureOp(ref PressureDown))
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.AddOperation(new Operations.TimerOp(5))
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.EnterState();
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do
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{
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e = StateMachine.WaitRunDevsRunOps();
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if (TestAndLogUiCmdStop(test,e)) { retVal = Event.UiCmdStop; goto stopTest; }
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if (e.Contains(Event.Next)) goto pressure_set;
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}
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while (e.Contains(Event.TimerBusy));
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UiBridge.Bridge.OnLog(this, string.Format("time = {0}, pump_power = {1}%, pressure_up = {2}bar, pressure_down = {3}bar\r\n",
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StateMachine.Time - startTime,
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pumpPower.ToString("F0"),
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PressureUp.ToString(),
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PressureDown.ToString()));
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float step = (pumpPower < 40.0f) ? 5.0f : ((pumpPower < 60.0f) ? 3.0f : ((pumpPower < 80.0f) ? 2.0f : 1.0f));
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if (PressureDown.Val < testParams.PressureLo)
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{
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if (pumpPower == 100.0f) break; /// Already at max. pump power -> Quit loop
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pumpPower = Math.Min(pumpPower + step, 100.0f); /// Limit max. power to 100%
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}
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else if (PressureDown.Val > testParams.PressureHi)
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{
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if (pumpPower == 0) break; /// Already at min. pump power -> Quit loop
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pumpPower = Math.Max(pumpPower - step, 0); /// Limit min. power to 0%
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}
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else
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{
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break; /// Pressure is in the range -> Quit loop
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}
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}
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pressure_set:
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ClearAllStatistics();
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UpdateAllStatistics();
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startTime = StateMachine.Time;
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int estimtdEndTime = startTime + testParams.DurationPMax;
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//------------------------------------------------
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Bridge.OnActivity(this, Strings.Test_in_progress);
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Bridge.OnTestProgress(this, new TestProgressEventArgs(test, 1, Config.Entities.Progress.Test));
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//------------------------------------------------
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State.Create("LeakTest : Maximum water pressure set")
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.AddOperation(checkUiOp)
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.AddOperation(benchPath.TempIn.ReadTempOp(ref TempIn))
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.AddOperation(benchPath.TempOut.ReadTempOp(ref TempOut))
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.AddOperation(benchPath.PressIn.ReadPressureOp(ref PressureUp))
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.AddOperation(benchPath.PressOut.ReadPressureOp(ref PressureDown))
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.AddOperation(new Operations.TimerOp(testParams.DurationPMax))
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.EnterState();
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do
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{
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e = StateMachine.WaitRunDevsRunOps();
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if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; }
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if (TestAndLogUiCmdStop(test,e)) { retVal = Event.UiCmdStop; goto stopTest; }
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UpdateAllStatistics();
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int remainingTime = Math.Max(estimtdEndTime - StateMachine.Time, 0);
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if (remainingTime > 60)
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{
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Bridge.OnActivity(this, string.Format("{0} ... {1} {2} {3} {4}", Strings.Test_in_progress, remainingTime / 60, "min", remainingTime % 60, Strings.sec));
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}
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else
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{
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Bridge.OnActivity(this, string.Format("{0} ... {1} s", Strings.Test_in_progress, remainingTime));
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}
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}
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while (e.Contains(Event.TimerBusy));
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closing_valve:
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//------------------------------------------------
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Bridge.OnActivity(this, Strings.Closing_valve_Pump_off);
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//------------------------------------------------
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State.Create("LeakTest : Closing the valve")
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.AddOperation(checkUiOp)
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.AddOperation(cBrd.SetValvesOp(null, outPath.StartValve))
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.AddOperation(benchPath.TempIn.ReadTempOp(ref TempIn))
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.AddOperation(benchPath.TempOut.ReadTempOp(ref TempOut))
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.AddOperation(benchPath.PressIn.ReadPressureOp(ref PressureUp))
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.AddOperation(benchPath.PressOut.ReadPressureOp(ref PressureDown))
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.EnterState();
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do
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{
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e = StateMachine.WaitRunDevsRunOps();
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if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; }
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if (TestAndLogUiCmdStop(test,e)) { retVal = Event.UiCmdStop; goto stopTest; }
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UpdateAllStatistics();
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}
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while (e.Contains(Event.ValvesBusy));
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valve_closed:
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if (inPath.Pump is GenericDevices.IPumpFM) (inPath.Pump as GenericDevices.IPumpFM).TurnOff();
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State.Create("LeakTest : Closing the valve")
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.AddOperation(checkUiOp)
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.AddOperation(cBrd.SetValvesOp(null, inPath.Pump))
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.AddOperation(benchPath.TempIn.ReadTempOp(ref TempIn))
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.AddOperation(benchPath.TempOut.ReadTempOp(ref TempOut))
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.AddOperation(benchPath.PressIn.ReadPressureOp(ref PressureUp))
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.AddOperation(benchPath.PressOut.ReadPressureOp(ref PressureDown))
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.EnterState();
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do
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{
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e = StateMachine.WaitRunDevsRunOps();
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if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; }
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if (TestAndLogUiCmdStop(test,e)) { retVal = Event.UiCmdStop; goto stopTest; }
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UpdateAllStatistics();
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}
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while (e.Contains(Event.ValvesBusy));
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pump_is_off:
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TestStartTime = DateTime.Now;
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startTime = StateMachine.Time;
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estimtdEndTime = startTime + testParams.DurationLeak;
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ClearAllStatistics();
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//------------------------------------------------
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Bridge.OnActivity(this, Strings.Test_in_progress);
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//------------------------------------------------
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State.Create("LeakTest : Starting the test")
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.AddOperation(checkUiOp)
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.AddOperation(benchPath.TempIn.ReadTempOp(ref TempIn))
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.AddOperation(benchPath.TempOut.ReadTempOp(ref TempOut))
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.AddOperation(benchPath.PressIn.ReadPressureOp(ref PressureUp))
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.AddOperation(benchPath.PressOut.ReadPressureOp(ref PressureDown))
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.AddOperation(new Operations.TimerOp(testParams.DurationLeak))
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.EnterState();
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do
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{
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e = StateMachine.WaitRunDevsRunOps();
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if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; }
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if (TestAndLogUiCmdStop(test,e)) { retVal = Event.UiCmdStop; goto stopTest; }
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UpdateAllStatistics();
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int remainingTime = Math.Max(estimtdEndTime - StateMachine.Time, 0);
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if (remainingTime > 60)
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{
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Bridge.OnActivity(this, string.Format("{0} ... {1} {2} {3} {4}", Strings.Test_in_progress, remainingTime / 60, "min", remainingTime % 60, Strings.sec));
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}
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else
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{
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Bridge.OnActivity(this, string.Format("{0} ... {1} s", Strings.Test_in_progress, remainingTime));
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}
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}
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while (e.Contains(Event.TimerBusy));
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/// Measurement loop - end
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test_completed:
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//------------------------------------------------
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Bridge.OnActivity(this, Strings.Test_completed);
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//------------------------------------------------
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TestEndTime = DateTime.Now;
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/// Make sure the CycleBeginForm is closed so that water meter data (s/n) can be copied into results
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if (UIFlowControl.Stop == WaitBeginFormClosed()) goto stopTest;
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///
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/// Populate TestResult data entity with data
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///
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Results.Entities.TestRslt tstRslt = BatchRslts.GetTestRslt(testName, test.Part);
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if (tstRslt != null)
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{
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/// Auxiliary results
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tstRslt.AmbientTempAve = (float)AmbientTempStat.Average;
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tstRslt.AmbTempStart = (float)AmbientTempStat.First;
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tstRslt.AmbTempEnd = (float)AmbientTempStat.Last;
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tstRslt.AmbTempMin = (float)AmbientTempStat.Min;
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tstRslt.AmbTempMax = (float)AmbientTempStat.Max;
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tstRslt.AmbientPressAve = (float)AmbientPressureStat.Average;
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tstRslt.AmbPressStart = (float)AmbientPressureStat.First;
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tstRslt.AmbPressEnd = (float)AmbientPressureStat.Last;
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tstRslt.AmbPressMin = (float)AmbientPressureStat.Min;
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tstRslt.AmbPressMax = (float)AmbientPressureStat.Max;
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tstRslt.AmbientHumiAve = (float)AmbientHumidityStat.Average;
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tstRslt.AmbHumiStart = (float)AmbientHumidityStat.First;
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tstRslt.AmbHumiEnd = (float)AmbientHumidityStat.Last;
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tstRslt.AmbHumiMin = (float)AmbientHumidityStat.Min;
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tstRslt.AmbHumiMax = (float)AmbientHumidityStat.Max;
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tstRslt.PressUpAvrg = (float)PressureUpStat.Average;
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tstRslt.PressUpStart = (float)PressureUpStat.First;
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tstRslt.PressUpEnd = (float)PressureUpStat.Last;
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tstRslt.PressUpMin = (float)PressureUpStat.Min;
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tstRslt.PressUpMax = (float)PressureUpStat.Max;
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tstRslt.PressDownAvrg = (float)PressureDownStat.Average;
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tstRslt.PressDownStart = (float)PressureDownStat.First;
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tstRslt.PressDownEnd = (float)PressureDownStat.Last;
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tstRslt.PressDownMin = (float)PressureDownStat.Min;
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tstRslt.PressDownMax = (float)PressureDownStat.Max;
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tstRslt.TempInAvrg = (float)TempInStat.Average;
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tstRslt.TempInStart = (float)TempInStat.First;
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tstRslt.TempInEnd = (float)TempInStat.Last;
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tstRslt.TempInMin = (float)TempInStat.Min;
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tstRslt.TempInMax = (float)TempInStat.Max;
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tstRslt.TempOutAvrg = (float)TempOutStat.Average;
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tstRslt.TempOutStart = (float)TempOutStat.First;
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tstRslt.TempOutEnd = (float)TempOutStat.Last;
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tstRslt.TempOutMin = (float)TempOutStat.Min;
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tstRslt.TempOutMax = (float)TempOutStat.Max;
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tstRslt.TempDivAvrg = (float)TempDivStat.Average;
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tstRslt.TempDivStart = (float)TempDivStat.First;
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tstRslt.TempDivEnd = (float)TempDivStat.Last;
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tstRslt.TempDivMin = (float)TempDivStat.Min;
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tstRslt.TempDivMax = (float)TempDivStat.Max;
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tstRslt.DensityIn = Formulas.WaterDensityFromTemp(tstRslt.TempInAvrg); /// [kg/m3]
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tstRslt.DensityOut = Formulas.WaterDensityFromTemp(tstRslt.TempOutAvrg); /// [kg/m3]
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tstRslt.DensityDiv = 0;
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/// Main results
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tstRslt.StartTime = TestStartTime;
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tstRslt.EndTime = TestEndTime;
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tstRslt.FlowSetTime = 0;
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tstRslt.TestTime = Convert.ToDouble(testParams.DurationPMax); /// [s] measurement time
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tstRslt.PulsesMaster = 0; /// Pulses of the master flow meter (test total)
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tstRslt.MassStartRaw = 0;
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tstRslt.MassStart = 0;
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tstRslt.MassEndRaw = 0;
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tstRslt.MassEnd = 0;
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tstRslt.FlowMass = 0; /// [kg/h]
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tstRslt.FlowVolume = 0; /// [m3/h]
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tstRslt.VolumeMaster = 0; /// [l] volume from the master flow meter
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tstRslt.VolumeCTV = 0; /// [l] 1000.0f is because density is in [kg/m3]
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tstRslt.ConstMaster = 0; /// Convert the flow to [m3/h]
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tstRslt.ErrorMaster = 0;
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for (int i = 0; i < BatchRslts.WMPositionsCount; i++)
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{
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if (test.Part != 0 && test.Part != Utils.PartNr(i + 1, BatchRslts.Batch.Compound)) continue;
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if (StateMachine.Procedure.MetersKind == MetersKind.Single)
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{
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Results.Entities.MeterTestRslt meterRslt = BatchRslts.GetMeterTestRslt(testName, i, Config.Entities.CompoundMeterId.Single);
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if (meterRslt != null)
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{
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meterRslt.TestTime = tstRslt.TestTime;
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meterRslt.Error = 0;
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meterRslt.Passed = true;
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meterRslt.TestDone = true;
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}
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}
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else
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{
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Results.Entities.MeterTestRslt mainMeterRslt = BatchRslts.GetMeterTestRslt(testName, i, Config.Entities.CompoundMeterId.CompoundMain);
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Results.Entities.MeterTestRslt auxMeterRslt = BatchRslts.GetMeterTestRslt(testName, i, Config.Entities.CompoundMeterId.CompoundAux);
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for (int isAux = 0; isAux <= 1; isAux++) /// 0=main, 1=aux
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{
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Results.Entities.MeterTestRslt meterRslt = (isAux == 0) ? mainMeterRslt : auxMeterRslt;
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if (meterRslt != null)
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{
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meterRslt.TestTime = tstRslt.TestTime;
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meterRslt.Error = 0;
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meterRslt.Passed = true;
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}
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}
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Results.Entities.MeterTestRslt compoundMeterRslt = BatchRslts.GetMeterTestRslt(testName, i, Config.Entities.CompoundMeterId.Compound);
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if (compoundMeterRslt != null)
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{
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compoundMeterRslt.TestTime = tstRslt.TestTime;
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compoundMeterRslt.Error = 0;
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compoundMeterRslt.Passed = true;
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mainMeterRslt.TestDone = auxMeterRslt.TestDone = compoundMeterRslt.TestDone = true;
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}
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}
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}
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tstRslt.Components = Results.Entities.Components
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.UpdateList(BatchRslts.ComponentsList,
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new Results.Entities.Components((BenchInfo != null) ? BenchInfo.TestBenchId : 1,
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(BenchInfo != null) ? BenchInfo.TestBenchName : "testbench",
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inPath.Pump != null ? inPath.Pump.Name : string.Empty,
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outPath.FlowMeter != null ? outPath.FlowMeter.Name : string.Empty,
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outPath.Balance != null ? outPath.Balance.Name : string.Empty,
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outPath.RegulValve != null ? outPath.RegulValve.Name : string.Empty,
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outPath.Diverter != null ? outPath.Diverter.Name : string.Empty));
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/// Update results
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Bridge.OnTestCompleted(this, new TestCompletedEventArgs(testName, tstRslt));
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}
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Bridge.OnTestProgress(this, new TestProgressEventArgs(test, 1, Config.Entities.Progress.TransitionAfter));
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/// Append the results to the CSV-file
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allResults.Info(TestResult2CsvLine(testName, test.Part));
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stopTest:
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Bridge.OnTestProgress(this, new TestProgressEventArgs(test, 1, Config.Entities.Progress.TransitionAfter));
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///
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/// Quit this sequence
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///
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State.Create("LeakTest : Stopping diverter, gate, etc.")
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.AddOperation(checkUiOp)
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.AddOperation(cBrd.StopPreviousOp())
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.EnterState();
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do
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{
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e = StateMachine.WaitRunDevsRunOps();
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if (TestAndLogUiCmdStop(test,e)) { retVal = Event.UiCmdStop; goto stopTest; }
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|
}
|
|
while (!e.Contains(Event.PreviousStopped));
|
|
|
|
/// Transition sequence at the end of test
|
|
/// Prevent overwriting 'retVal' in case it was set to non-default value earlier
|
|
switch (Transition(transitionAfter, (retVal == Event.Done) ? TransitionContext.AfterTest : TransitionContext.Stop))
|
|
{
|
|
case Event.Error: { if (retVal == Event.Done) retVal = Event.Error; break; }
|
|
case Event.UiCmdStop: { if (retVal == Event.Done) retVal = Event.UiCmdStop; break; }
|
|
}
|
|
|
|
Bridge.OnTestProgress(this, new TestProgressEventArgs(test, 1, Config.Entities.Progress.Completed));
|
|
|
|
/// Create a list with one item 'retVal' (default is Event.Done) and return it
|
|
IList<Event> retList = new List<Event>(1);
|
|
retList.Add(retVal);
|
|
return retList;
|
|
}
|
|
}
|
|
}
|