/// /// Copyright (c) 2015-2019 Sensus Slovensko a.s. /// using System; using System.Collections.Generic; using System.Text; using log4net; using Common; using Config.Entities; using TBF.Rig; using TBF.Boxes; using TBF.Resources; using TBF.UiBridge; using TBF.Rig.GenericDevices; namespace TBF.Rig.TestMethods.LeakTest { public class LeakTestSeq : Sequences.SequenceBase { private static readonly ILog log = LogManager.GetLogger(typeof(LeakTestSeq)); /// /// Flying start mass collection method sequence /// /// Test entity /// /// Event.Done . . . . . . . OK /// Event.UiCmdStop . . . . Stopped by the user using the on-screen button STOP /// Event.OpArgumentError . Target flow is out of range /// Event.Error . . . . . . Unspecified error /// public IList Execute(Test test, int repetitionNr, bool isLastRepetition, LeakTestParams testParams) { if ((testParams.MaxPressureDrop != 0) && (benchPath.PressMtrDown == null)) { Bridge.OnError(this, Strings.Missing_a_pressure_meter); return new List { Event.ConfigurationError }; } IScale scale = outPath.Scale as IScale; if (testParams.MaxMassIncrease > 0 && scale == null) { Bridge.OnError(this, Strings.Missing_a_scale); return new List { Event.ConfigurationError }; } IList e; /// Events from currently running operations Event retVal = Event.Done; Elde.ControlBoardDev cBrd = StateMachine.ControlBoard; checkUiOp = new Operations.CheckUIOp(true); /// Runs in more then one state processDataLoggingOp = new TBF.Rig.Operations.ProcessDataLoggingOp(processDataLogger, this, false); IList readTempPressOps = new List(); if (benchPath.TempMtrUp != null) readTempPressOps.Add(benchPath.TempMtrUp.ReadTempOp(ref TempUp)); if (benchPath.TempMtrDown != null) readTempPressOps.Add(benchPath.TempMtrDown.ReadTempOp(ref TempDown)); if (outPath.TempDiv != null) readTempPressOps.Add(outPath.TempDiv.ReadTempOp(ref TempDiv)); if (benchPath.PressMtrUp != null) readTempPressOps.Add(benchPath.PressMtrUp.ReadPressureOp(ref PressUp)); if (benchPath.PressMtrDown != null) readTempPressOps.Add(benchPath.PressMtrDown.ReadPressureOp(ref PressDown)); if (benchPath.PressMtrDelta != null) readTempPressOps.Add(benchPath.PressMtrDelta.ReadPressureOp(ref PressDelta)); if (heatMetersPath != null) readTempPressOps.Add(heatMetersPath.TMeterRefWarm1.ReadTempOp(ref TempRefHi1)); if (heatMetersPath != null) readTempPressOps.Add(heatMetersPath.TMeterRefWarm2.ReadTempOp(ref TempRefHi2)); if (heatMetersPath != null) readTempPressOps.Add(heatMetersPath.TMeterRefCold1.ReadTempOp(ref TempRefLo1)); if (heatMetersPath != null) readTempPressOps.Add(heatMetersPath.TMeterRefCold2.ReadTempOp(ref TempRefLo2)); /// Read pressure and temperature once before calling Bridge.OnTestSelected(...) State.Create(string.Format("{0}({1}) : Measuring process data", test.Method, test.Name)) .AddOperation(checkUiOp) .AddOperations(readTempPressOps) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; } if (TestAndLogUiCmdStop(test, e)) { retVal = Event.UiCmdStop; goto stopTest; } } while (e.Contains(Event.Busy)); /// Start the test, initialize test results Bridge.OnTestSelected(this, new TestSelectedEventArgs(test, 1, inPath, benchPath, outPath, sensPath, heatMetersPath, 0)); string testName = Common.Utils.GetTestName(test.Name, test.Repeats, 1); //------------------------------------------------ Bridge.OnActivity(this, Strings.Starting_the_pump); //------------------------------------------------ if (inPath.Pump is GenericDevices.IPumpFM) (inPath.Pump as GenericDevices.IPumpFM).TurnOn(test.PumpPower); State.Create(string.Format("{0}({1}) : Starting the pump", test.Method, test.Name)) .AddOperation(checkUiOp) .AddOperations(readTempPressOps) //.AddOperation(new Operations.SetAllRegulValvesOp(inPath.RegulValves, inPath.RegulValvesPct, 60)) .AddOperation(inPath.Pump != null ? cBrd.SetValvesOp(inPath.Pump, null) : null) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); if (TestAndLogUiCmdStop(test,e)) { retVal = Event.UiCmdStop; goto stopTest; } if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; } } while (e.Contains(Event.ValvesBusy) /* || !e.Contains(Event.AllPositionsReached)*/); //------------------------------------------------ Bridge.OnActivity(this, Strings.Setting_the_water_pressure); Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr, Progress.FlowSetting)); //------------------------------------------------ float pumpPower = test.PumpPower; int startTime = StateMachine.Time; while (true) { if (inPath.Pump is GenericDevices.IPumpFM) (inPath.Pump as GenericDevices.IPumpFM).TurnOn(pumpPower); State.Create(string.Format("{0}({1}) : Setting the water pressure", test.Method, test.Name)) .AddOperation(checkUiOp) .AddOperations(readTempPressOps) .AddOperation(new Operations.TimerOp(5)) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); if (TestAndLogUiCmdStop(test,e)) { retVal = Event.UiCmdStop; goto stopTest; } if (e.Contains(Event.Next)) goto pressure_set; } while (e.Contains(Event.TimerBusy)); //UiBridge.Bridge.OnEvent(this, string.Format("time = {0}, pump_power = {1}%, pressure_up = {2}bar, pressure_down = {3}bar\r\n", // StateMachine.Time - startTime, // pumpPower.ToString("F0"), // PressUp.ToString(), // PressDown.ToString())); float step = (pumpPower < 40.0f) ? 4.7f : ((pumpPower < 60.0f) ? 3.3f : ((pumpPower < 80.0f) ? 2.2f : ((pumpPower < 90.0f) ? 1.5f : 1.2f))); if (PressDown.Val < testParams.PressureLo) { if (pumpPower == 100.0f) break; /// Already at max. pump power -> Quit loop pumpPower = Math.Min(pumpPower + step, 100.0f); /// Limit max. power to 100% } else if (PressDown.Val > testParams.PressureHi) { if (pumpPower == 0) break; /// Already at min. pump power -> Quit loop pumpPower = Math.Max(pumpPower - step, 0); /// Limit min. power to 0% } else { break; /// Pressure is in the range -> Quit loop } } pressure_set: ///------------------------------------------------------ Bridge.OnActivity(this, Strings.Closing_valve_Pump_off); ///------------------------------------------------------ State.Create(string.Format("{0}({1}) : Closing the valve", test.Method, test.Name)) .AddOperation(checkUiOp) .AddOperations(readTempPressOps) .AddOperation(new TBF.Rig.Elde.SetValvesOp(cBrd, true, outPath)) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; } if (TestAndLogUiCmdStop(test, e)) { retVal = Event.UiCmdStop; goto stopTest; } } while (e.Contains(Event.ValvesBusy)); if (!testParams.IsPumpRunning) { /// testParams.IsPumpRunning==false => Close the pump at the beginning of the leak part of the test if (inPath.Pump is GenericDevices.IPumpFM) (inPath.Pump as GenericDevices.IPumpFM).TurnOff(); State.Create(string.Format("{0}({1}) : Stopping the pump", test.Method, test.Name)) .AddOperation(checkUiOp) .AddOperations(readTempPressOps) .AddOperation(cBrd.SetValvesOp(null, inPath.Pump)) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; } if (TestAndLogUiCmdStop(test, e)) { retVal = Event.UiCmdStop; goto stopTest; } } while (e.Contains(Event.ValvesBusy)); } startTime = StateMachine.Time; int estimtdEndTime = startTime + testParams.DurationPMax; //------------------------------------------------ Bridge.OnActivity(this, Strings.Test_in_progress); Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr, Progress.Test)); //------------------------------------------------ State.Create(string.Format("{0}({1}) : Maximum water pressure set", test.Method, test.Name)) .AddOperation(checkUiOp) .AddOperations(readTempPressOps) .AddOperation(new Operations.TimerOp(testParams.DurationPMax)) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; } if (TestAndLogUiCmdStop(test,e)) { retVal = Event.UiCmdStop; goto stopTest; } int remainingTime = Math.Max(estimtdEndTime - StateMachine.Time, 0); if (remainingTime > 60) { Bridge.OnActivity(this, string.Format("{0} ... {1} {2} {3} {4}", Strings.Delay, remainingTime / 60, "min", remainingTime % 60, Strings.sec)); } else { Bridge.OnActivity(this, string.Format("{0} ... {1} s", Strings.Delay, remainingTime)); } } while (e.Contains(Event.TimerBusy)); StartNewStatistics(StateMachine.Time, BatchRslts.Batch.BatchNr, test.Name, repetitionNr, 0); UpdateAllStatistics(StateMachine.Time); if (testParams.MaxMassIncrease > 0) { //----------------------------------------------------- Bridge.OnActivity(this, Strings.Measuring_the_weight); //----------------------------------------------------- State.Create(string.Format("{0}({1}) : Measuring the start mass", test.Method, test.Name)) .AddOperation(checkUiOp) .AddOperations(readTempPressOps) .AddOperation(scale.ReadStableMassOp(ref StartMass, test.MassRepeats, test.MassSpread, test.MassMethod)) .AddOperation(new Operations.TimerOp(StableMassMsrmntTimeoutSec)) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; } if (TestAndLogUiCmdStop(test, e)) { retVal = Event.UiCmdStop; goto stopTest; } if (e.Contains(Event.TimerExpired)) { Bridge.OnError(this, Strings.Mass_measurement_timeout); retVal = Event.RecoverableError; goto stopTest; } UpdateAllStatistics(StateMachine.Time); } while (!e.Contains(Event.BalanceDone)); } TestStartTime = DateTime.Now; startTime = StateMachine.Time; estimtdEndTime = startTime + testParams.DurationLeak; ///------------------------------------------------ Bridge.OnActivity(this, Strings.Test_in_progress); ///------------------------------------------------ State.Create(string.Format("{0}({1}) : Starting the test", test.Method, test.Name)) .AddOperation(checkUiOp) .AddOperations(readTempPressOps) .AddOperation(new Operations.TimerOp(testParams.DurationLeak)) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; } if (TestAndLogUiCmdStop(test,e)) { retVal = Event.UiCmdStop; goto stopTest; } UpdateAllStatistics(StateMachine.Time); int remainingTime = Math.Max(estimtdEndTime - StateMachine.Time, 0); if (remainingTime > 60) { Bridge.OnActivity(this, string.Format("{0} ... {1} {2} {3} {4}", Strings.Test_in_progress, remainingTime / 60, "min", remainingTime % 60, Strings.sec)); } else { Bridge.OnActivity(this, string.Format("{0} ... {1} s", Strings.Test_in_progress, remainingTime)); } } while (e.Contains(Event.TimerBusy)); if (testParams.MaxMassIncrease > 0) { //----------------------------------------------------- Bridge.OnActivity(this, Strings.Measuring_the_weight); //----------------------------------------------------- State.Create(string.Format("{0}({1}) : Measuring the end mass", test.Method, test.Name)) .AddOperation(checkUiOp) .AddOperations(readTempPressOps) .AddOperation(scale.ReadStableMassOp(ref EndMass, test.MassRepeats, test.MassSpread, test.MassMethod)) .AddOperation(new Operations.TimerOp(StableMassMsrmntTimeoutSec)) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; } if (TestAndLogUiCmdStop(test, e)) { retVal = Event.UiCmdStop; goto stopTest; } if (e.Contains(Event.TimerExpired)) { Bridge.OnError(this, Strings.Mass_measurement_timeout); retVal = Event.RecoverableError; goto stopTest; } UpdateAllStatistics(StateMachine.Time); } while (!e.Contains(Event.BalanceDone)); } TestEndTime = DateTime.Now; StopRecordingStatistics(); //------------------------------------------------ Bridge.OnActivity(this, Strings.Test_completed); //------------------------------------------------ if (testParams.IsPumpRunning) { /// testParams.IsPumpRunning==true => Close the pump at the end of the leak part of the test if (inPath.Pump is GenericDevices.IPumpFM) (inPath.Pump as GenericDevices.IPumpFM).TurnOff(); State.Create(string.Format("{0}({1}) : Stopping the pump", test.Method, test.Name)) .AddOperation(checkUiOp) .AddOperations(readTempPressOps) .AddOperation(cBrd.SetValvesOp(null, inPath.Pump)) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; } if (TestAndLogUiCmdStop(test, e)) { retVal = Event.UiCmdStop; goto stopTest; } } while (e.Contains(Event.ValvesBusy)); } /// Make sure the CycleBeginForm is closed so that water meter data (s/n) can be copied into results if (UIFlowControl.Stop == WaitBeginFormClosed()) goto stopTest; /// /// Populate TestResult data entity with data /// Results.Entities.TestRslt tstRslt = BatchRslts.GetTestRslt(testName, test.Part); if (tstRslt != null) { Results.Utils.GetCounterStates(tstRslt, Program.LocalSettings.Counters); UpdateTempPressDensAmb(tstRslt); tstRslt.DensityDiv = 0; /// Main results tstRslt.MethodClass = TbfComponents.FindComponent(test.Method).ClassName; tstRslt.StartTime = TestStartTime; tstRslt.EndTime = TestEndTime; tstRslt.FlowSetTime = 0; tstRslt.TestTime = Convert.ToDouble(testParams.DurationPMax); /// [s] measurement time tstRslt.PulsesMaster = 0; /// Pulses of the master flow meter (test total) if (testParams.MaxMassIncrease > 0) { tstRslt.MassStartRaw = StartMass.Val; tstRslt.MassEndRaw = EndMass.Val; tstRslt.MassStart = Config.Entities.MeasurementCorrection.CorrectedValue(tstRslt.MassStartRaw, scale.Corrections); tstRslt.MassEnd = Config.Entities.MeasurementCorrection.CorrectedValue(tstRslt.MassEndRaw, scale.Corrections); } else { tstRslt.MassStartRaw = 0; tstRslt.MassStart = 0; tstRslt.MassEndRaw = 0; tstRslt.MassEnd = 0; } tstRslt.MassOfEvapWater = 0; tstRslt.FlowMass = 0; /// [kg/h] tstRslt.FlowVolume = 0; /// [m3/h] tstRslt.VolumeMaster = 0; /// [l] volume from the master flow meter tstRslt.VolumeCTV = 0; /// [l] 1000.0f is because density is in [kg/m3] tstRslt.ConstMasterRaw = 0; /// Convert the flow to [m3/h] tstRslt.ConstMaster = 0; /// Convert the flow to [m3/h] tstRslt.ErrorMaster = 0; tstRslt.ErrorFlags = 0; tstRslt.InfoFlags = 0; bool pressureDropPassed = (testParams.MaxPressureDrop == 0) ? true : ((testParams.MaxPressureDrop > 0) ? (PressDownStat.First - PressDownStat.Last < testParams.MaxPressureDrop) : (PressDownStat.First - PressDownStat.Last > testParams.MaxPressureDrop)); bool massIncreasePassed = (testParams.MaxMassIncrease == 0) ? true : (EndMass.Val - StartMass.Val < testParams.MaxMassIncrease); bool leakPassed = pressureDropPassed && massIncreasePassed; for (int i = 0; i < BatchRslts.WMPositionsCount; i++) { if (!test.IsPartCompatible(Utils.PartNr(i + 1, BatchRslts.Batch.Compound))) continue; if (StateMachine.Procedure.MetersKind == MetersKind.Single) { Results.Entities.MeterTestRslt meterRslt = BatchRslts.GetMeterTestRslt(testName, i, CompoundMeterId.Single); if (meterRslt != null) { meterRslt.TestTime = tstRslt.TestTime; meterRslt.Error = 0; meterRslt.Passed = leakPassed; meterRslt.TestDone = true; tstRslt.TestDone = true; } } else { Results.Entities.MeterTestRslt mainMeterRslt = BatchRslts.GetMeterTestRslt(testName, i, CompoundMeterId.CompoundMain); Results.Entities.MeterTestRslt auxMeterRslt = BatchRslts.GetMeterTestRslt(testName, i, CompoundMeterId.CompoundAux); for (int isAux = 0; isAux <= 1; isAux++) /// 0=main, 1=aux { Results.Entities.MeterTestRslt meterRslt = (isAux == 0) ? mainMeterRslt : auxMeterRslt; if (meterRslt != null) { meterRslt.TestTime = tstRslt.TestTime; meterRslt.Error = 0; meterRslt.Passed = leakPassed; } } Results.Entities.MeterTestRslt compoundMeterRslt = BatchRslts.GetMeterTestRslt(testName, i, CompoundMeterId.Compound); if (compoundMeterRslt != null) { compoundMeterRslt.TestTime = tstRslt.TestTime; compoundMeterRslt.Error = 0; compoundMeterRslt.Passed = leakPassed; mainMeterRslt.TestDone = auxMeterRslt.TestDone = compoundMeterRslt.TestDone = true; tstRslt.TestDone = true; } } } tstRslt.Components = Results.Entities.Components .UpdateList(BatchRslts.ComponentsList, new Results.Entities.Components((BenchInfo != null) ? BenchInfo.TestBenchId : 1, (BenchInfo != null) ? BenchInfo.TestBenchName : "testbench", inPath.Pump != null ? inPath.Pump.Name : string.Empty, outPath.FlowMeter != null ? outPath.FlowMeter.Name : string.Empty, outPath.Scale != null ? outPath.Scale.Name : string.Empty, outPath.RegulValve != null ? outPath.RegulValve.Name : string.Empty, outPath.Diverter != null ? outPath.Diverter.Name : string.Empty)); /// Update results Bridge.OnTestCompleted(this, new TestCompletedEventArgs(testName, tstRslt)); } Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr, Progress.TransitionAfter)); /// Append the results to the CSV-file allResults.Info(TestResult2CsvLine(testName, test.Part)); stopTest: StopRecordingStatistics(); Bridge.OnTestProgress(this, new TestProgressEventArgs(test, repetitionNr, Progress.TransitionAfter)); /// /// Quit this sequence /// if (isLastRepetition || retVal == Event.UiCmdStop || retVal == Event.OpArgumentError || retVal == Event.RecoverableError || retVal == Event.ErrorFlagsStop || retVal == Event.Error || retVal == Event.ConfigurationError) { State.Create(string.Format("{0}({1}) : Stopping diverter, gate, etc.", test.Method, test.Name)) .AddOperation(checkUiOp) .AddOperation(cBrd.StopPreviousOp()) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); if (TestAndLogUiCmdStop(test, e)) { retVal = Event.UiCmdStop; break; } } while (!e.Contains(Event.PreviousStopped)); } return new List { retVal }; } } }