using System; using System.Collections.Generic; using System.Text; using log4net; using TBF.BenchControl; using TBF.Boxes; using TBF.Resources; using TBF.UiBridge; namespace TBF.BenchControl.TestMethods.FixedStartMassCollection { public class FixedStartMassCollectionSeq : Sequences.SequenceBase { private static readonly ILog log = LogManager.GetLogger(typeof(FixedStartMassCollectionSeq)); /// /// Flying start mass collection method sequence /// /// Test entity /// /// Event.Done . . . . . . . OK /// Event.UiCmdStop . . . . Stopped by the user using the on-screen button STOP /// Event.OpArgumentError . Target flow is out of range /// Event.Error . . . . . . Unspecified error /// public IList Execute(Entities.Test test) { Elde.ControlBoardDev cBrd = StateMachine.ControlBoard; IList e = new List(); /// Events from currently running operations Event retVal = Event.Done; checkUiOp = new Operations.CheckUIOp(true); /// Runs in more then one state ltrPerRefPulse = outPath.FlowMeter.LtrPerPulse; /// [ltr/pulse], nominal flow in [m3/h] /// Notes: /// float timeHr = volumeLtr / (1000.0f * targetFlow); /// float timeSec = 3600.0f * timeHr; /// int refPulses = (int)(timeSec * (2000.0f * targetFlow / pOut.FlowMeter.NominalFlow)); int totalPulses = (int)(test.Volume / ltrPerRefPulse + 0.5f); processDataLoggingOp = new TBF.BenchControl.Operations.ProcessDataLoggingOp(processDataLogger, this); float[] wmBeginStates = new float[Program.WMsCount]; float[] wmEndStates = new float[Program.WMsCount]; int repetitionNr = 1; /// First test: repetitionNr=1 //==================================== // Transition or SetRoute - Start //==================================== switch (Transition(transitionStart, TransitionContext.TestStart)) { case Event.Error: { retVal = Event.Error; goto stopTest; } case Event.UiCmdStop: { retVal = Event.UiCmdStop; goto stopTest; } } //==================================== loop: /// Start the test, initialize test results Bridge.OnTestSelected(this, new TestSelectedEventArgs(test, repetitionNr, inPath, benchPath, outPath, sensPath, totalPulses)); Entities.TestResult tstRslt = new Entities.TestResult(test, repetitionNr, Entities.MetersKind.Single); if (!test.Emptying) /// If condition met => skip measuring and force emptying { /// /// Measure the weight and skip emptying if there is enough room in the tank /// State.Create("FixedStartMassCollection : Measuring the mass of water in the tank") .AddOperation(checkUiOp) .AddOperation(outPath.Balance.ReadMassOp(ref mass)) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; } if (e.Contains(Event.UiCmdStop)) { retVal = Event.UiCmdStop; goto stopTest; } } while (!e.Contains(Event.BalanceDone)); float estimatedEndMass = mass.Val + test.Volume; if (estimatedEndMass < outPath.Balance.Capacity * Constants.TankFullFactor) { goto set_flow; /// Enough room in the tank -> skip emptying } } /// /// Empty the water tank /// switch (EmptyTheTank(outPath.EmptyTankValve, outPath.Balance)) { case Event.Error: { retVal = Event.Error; goto stopTest; } case Event.UiCmdStop: { retVal = Event.UiCmdStop; goto stopTest; } } set_flow: int flowSetTime0 = StateMachine.Time; float estFlowSetTime = 10.0f; //------------------------------------------------ Bridge.OnActivity(this, Strings.Setting_the_flow); //------------------------------------------------ foreach (var pump in PumpsWithFM) pump.TurnOnDfltPower(); State.Create("FixedStartMassCollection : Starting the pump") .AddOperation(checkUiOp) .AddOperation(cBrd.SetValvesOp(inPath.Pump, null)) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); int flowSetTime = StateMachine.Time - flowSetTime0; float progress = Formulas.TestProgress(flowSetTime, estFlowSetTime, test.TstTime); Bridge.OnTestProgress(this, GetTestProgressData(test, tstRslt, false, cBrd, flowSetTime, progress)); if (e.Contains(Event.UiCmdStop)) { retVal = Event.UiCmdStop; goto stopTest; } } while (!e.Contains(Event.ValvesSet)); //-------------------------------- State.Create("FixedStartMassCollection : Setting the flow") .AddOperation(checkUiOp) .AddOperation(outPath.RegulValve.SetFlowOp(outPath.FlowMeter, test.Qfrom, test.Qto, outPath.PidCoef, refFlow, 600)) /// timeout = 10 min. .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); int flowSetTime = StateMachine.Time - flowSetTime0; float progress = Formulas.TestProgress(flowSetTime, estFlowSetTime, test.TstTime); Bridge.OnTestProgress(this, GetTestProgressData(test, tstRslt, false, cBrd, flowSetTime, progress)); if (e.Contains(Event.OpArgumentError)) { retVal = Event.OpArgumentError; goto stopTest; } if (e.Contains(Event.UiCmdStop)) { retVal = Event.UiCmdStop; goto stopTest; } if (e.Contains(Event.RegulValveTimeOut)) { Bridge.OnError(this, Strings.Timeout); retVal = Event.Done; goto stopTest; } if (e.Contains(Event.Next)) goto flow_set; } while (!e.Contains(Event.FlowReached)); flow_set: //------------------------------------------------ Bridge.OnActivity(this, Strings.Stopping_flow_for_the_fixed_start); //------------------------------------------------ State.Create("FixedStartMassCollection : Closing the start/stop valve before the fixed start test") .AddOperation(checkUiOp) .AddOperation(StateMachine.ControlBoard.SetValvesOp(null, outPath.StartValve)) .AddOperation(StateMachine.ControlBoard.UpdateTankWeightOp()) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; } } while (!e.Contains(Event.ValvesSet)); int time = StateMachine.Time; float currentFlow = refFlow.Val; /// Extract cameras from the current sensors path, add operations to the detection state IList measureOperations = new List(); for (int i = 0; i < sensPath.RegisterReaders.Length; i++) { GenericDevices.ICameraRoi cameraRoi = sensPath.RegisterReaders[i] as GenericDevices.ICameraRoi; if (cameraRoi != null) measureOperations.Add(cameraRoi.MeasureOp()); } /// /// Enter watermeter begin states here /// GenericDevices.IDataEntry dataEntryCmpnt = TbfComponents.FindComponent(StateMachine.Procedure.DataEntry) as GenericDevices.IDataEntry; if (dataEntryCmpnt is GenericDevices.IHasWMStatesForm) { Bridge.OnActivity(this, "Enter the water meter data"); State.Create("FixedStartMassCollection : Enter begin-state") .AddOperation((dataEntryCmpnt as GenericDevices.IHasWMStatesForm).ShowWMStatesFormOp()) .AddOperation(checkUiOp) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); if (e.Contains(Event.UiCmdStop)) { retVal = Event.UiCmdStop; goto stopTest; } } while (!e.Contains(Event.ModelessFormClosed)); for (int i = 0; i < Program.WMsCount; i++) { BenchControl.Elde.FixedStartRegisterReader.RegisterReader registerReader = sensPath.RegisterReaders[i] as BenchControl.Elde.FixedStartRegisterReader.RegisterReader; registerReader.BeginWMState = dataEntryCmpnt.WMState(i); registerReader.EndWMState = dataEntryCmpnt.WMState(i); tstRslt.Meters[i].VolumeStart = dataEntryCmpnt.WMState(i) / registerReader.PulsesPerLtr; /// liter } } //------------------------------------------------ Bridge.OnActivity(this, Strings.Measuring_the_weight); //------------------------------------------------ State.Create("FixedStartMassCollection : Measuring the start mass") .AddOperation(checkUiOp) .AddOperation(benchPath.TempIn.ReadTempOp(ref tempIn)) .AddOperation(benchPath.TempOut.ReadTempOp(ref tempOut)) .AddOperation(outPath.TempDiv.ReadTempOp(ref tempDiv)) .AddOperation(benchPath.PressIn.ReadPressureOp(ref pressIn)) .AddOperation(benchPath.PressOut.ReadPressureOp(ref pressOut)) .AddOperation((StateMachine.Ambient != null) ? StateMachine.Ambient.ReadAmbientOp(airTemperature, airPressure, airHumidity) : null) .AddOperations(measureOperations) .AddOperation(outPath.Balance.ReadStableMassOp(ref startMass, 5)) .AddOperation(cBrd.UpdateTankWeightOp()) .AddOperation(processDataLoggingOp) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; } if (e.Contains(Event.UiCmdStop)) { retVal = Event.UiCmdStop; goto stopTest; } } while (!e.Contains(Event.BalanceDone)); tstRslt.TimeStart = DateTime.Now; tstRslt.MassStartRaw = startMass.Val; mass.Val = startMass.Val; //------------------------------------------------ Bridge.OnActivity(this, Strings.Test_in_progress); //------------------------------------------------ State.Create("FixedStartMassCollection : Starting the test") .AddOperation(checkUiOp) .AddOperations(measureOperations) .AddOperation(cBrd.StartMeasurementOp(outPath.FlowMeter, 2 * totalPulses, Elde.TestMethods.Diverter | Elde.TestMethods.Synchro, (float)test.TolerRed)) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; } if (e.Contains(Event.UiCmdStop)) { retVal = Event.UiCmdStop; goto stopTest; } } while (!e.Contains(Event.MeasurementStarted)); State.Create("FixedStartMassCollection : Opening the start/stop valve at the beginning of the fixed start test") .AddOperation(checkUiOp) .AddOperation(StateMachine.ControlBoard.SetValvesOp(outPath.StartValve, null)) .AddOperation(StateMachine.ControlBoard.UpdateTankWeightOp()) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; } } while (!e.Contains(Event.ValvesSet)); /// Measurement loop - preparation readRegisters1 = new Operations.ReadMoreRegistersOp(sensPath.RegisterReaders, ref WMPulses, ref WMRefPulses); readRegisters2 = new Operations.ReadMoreRegistersOp(sensPath.RegisterReaders, ref WMPulses, ref WMRefPulses); queryEnd1 = cBrd.QueryMeasurementEndOp(); queryEnd2 = cBrd.QueryMeasurementEndOp(); bool firstTime = true; /// To reset sums for averaging ResetAveragedData(); /// Measurement loop - begin do { //-------------------------------- switch (ReadRegistersTempPressAmbient(measureOperations, true)) { case Event.Error: { retVal = Event.Error; goto stopTest; } case Event.UiCmdStop: { retVal = Event.UiCmdStop; goto stopTest; } case Event.MeasurementCompleted: goto test_completed; } if (firstTime) { firstTime = false; /// Do the following only once tstRslt.TempInStart = tempIn.Val; tstRslt.TempOutStart = tempOut.Val; tstRslt.TempDivStart = tempDiv.Val; tstRslt.PressInStart = pressIn.Val; tstRslt.PressOutStart = pressOut.Val; } tstRslt.TempInEnd = tempIn.Val; tstRslt.TempOutEnd = tempOut.Val; tstRslt.TempDivEnd = tempDiv.Val; tstRslt.PressInEnd = pressIn.Val; tstRslt.PressOutEnd = pressOut.Val; tstRslt.MassEndRaw = mass.Val; AccumulateAveragedData(); refFreq.Val = cBrd.ReferenceFreq; refFlow.Val = cBrd.ReferenceFlow; tstRslt.AmbientTempAve = airTemperature.Val; tstRslt.AmbientPressAve = airPressure.Val; tstRslt.AmbientHumiAve = airHumidity.Val; string logstr = string.Format("E={0} f={1} q={2}", cBrd.EtPulses(0), cBrd.ReferenceFreq, cBrd.ReferenceFlow * outPath.FlowMeter.NominalFlow); for (int i = 0; i < Program.WMsCount; i++) { logstr += string.Format(" M{0}=({1},{2})", i + 1, WMRefPulses[i], WMPulses[i]); } log.Info(logstr); float progress = Formulas.TestProgress(cBrd.EtPulses(0), totalPulses, estFlowSetTime, test.TstTime); Bridge.OnTestProgress(this, GetTestProgressData(test, tstRslt, true, cBrd, cBrd.TTime, progress)); } while (cBrd.EtPulses(0) < totalPulses); /// Measurement loop - end test_completed: State.Create("FixedStartMassCollection : Closing the start/stop valve at the end of the fixed start test") .AddOperation(checkUiOp) .AddOperation(StateMachine.ControlBoard.SetValvesOp(null, outPath.StartValve)) .AddOperation(StateMachine.ControlBoard.UpdateTankWeightOp()) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; } } while (!e.Contains(Event.ValvesSet)); State.Create("FixedStartMassCollection : Stopping diverter, gate, etc.") .AddOperation(checkUiOp) .AddOperation(cBrd.StopPreviousOp()) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); if (e.Contains(Event.UiCmdStop)) { retVal = Event.UiCmdStop; goto stopTest; } } while (!e.Contains(Event.PreviousStopped)); //------------------------------------------------ Bridge.OnActivity(this, Strings.Measuring_the_weight); //------------------------------------------------ State.Create("FixedStartMassCollection : Measuring the end mass") .AddOperation(checkUiOp) .AddOperation(benchPath.TempIn.ReadTempOp(ref tempIn)) .AddOperation(benchPath.TempOut.ReadTempOp(ref tempOut)) .AddOperation(outPath.TempDiv.ReadTempOp(ref tempDiv)) .AddOperation(benchPath.PressIn.ReadPressureOp(ref pressIn)) .AddOperation(benchPath.PressOut.ReadPressureOp(ref pressOut)) .AddOperation((StateMachine.Ambient != null) ? StateMachine.Ambient.ReadAmbientOp(airTemperature, airPressure, airHumidity) : null) .AddOperation(outPath.Balance.ReadStableMassOp(ref endMass, 5)) .AddOperation(cBrd.UpdateTankWeightOp()) .AddOperation(processDataLoggingOp) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); if (e.Contains(Event.Error)) { retVal = Event.Error; goto stopTest; } if (e.Contains(Event.UiCmdStop)) { retVal = Event.UiCmdStop; goto stopTest; } } while (!e.Contains(Event.BalanceDone)); /// tstRslt.MassEndRaw = endMass.Val; tstRslt.TimeEnd = DateTime.Now; /// /// Enter watermeter end states here /// if (dataEntryCmpnt is GenericDevices.IHasWMStatesForm) { Bridge.OnActivity(this, "Enter the water meter data"); State.Create("FixedStartMassCollection : Enter end-state") .AddOperation((dataEntryCmpnt as GenericDevices.IHasWMStatesForm).ShowWMStatesFormOp()) .AddOperation(checkUiOp) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); if (e.Contains(Event.UiCmdStop)) { retVal = Event.UiCmdStop; goto stopTest; } } while (!e.Contains(Event.ModelessFormClosed)); for (int i = 0; i < Program.WMsCount; i++) { BenchControl.Elde.FixedStartRegisterReader.RegisterReader registerReader = sensPath.RegisterReaders[i] as BenchControl.Elde.FixedStartRegisterReader.RegisterReader; registerReader.EndWMState = dataEntryCmpnt.WMState(i); tstRslt.Meters[i].VolumeEnd = dataEntryCmpnt.WMState(i) / registerReader.PulsesPerLtr; /// liter } } //------------------------------------------------ Bridge.OnActivity(this, Strings.Test_completed); //------------------------------------------------ /// /// Populate TestResult data entity with data /// tstRslt.TimeEnd = DateTime.Now; UpdateTestRsltWithAveragedData(tstRslt); tstRslt.MassStart = Formulas.CorrectedValue(tstRslt.MassStartRaw, outPath.Balance.Corrections); tstRslt.MassEnd = Formulas.CorrectedValue(tstRslt.MassEndRaw, outPath.Balance.Corrections); tstRslt.MassDiff = tstRslt.MassEnd - tstRslt.MassStart; tstRslt.DensityIn = Formulas.WaterDensityFromTemp(tstRslt.TempInAvrg); /// [kg/m3] tstRslt.DensityOut = Formulas.WaterDensityFromTemp(tstRslt.TempOutAvrg); /// [kg/m3] tstRslt.DensityDiv = Formulas.WaterDensityFromTemp(tstRslt.TempDivAvrg); /// [kg/m3] tstRslt.Time = cBrd.TTime; /// [s] measurement time tstRslt.FlowMass = 3600.0f * tstRslt.MassDiff / tstRslt.Time; /// [kg/h] tstRslt.FlowVolume = 3600.0f * ltrPerRefPulse * cBrd.EtPulses(0) / tstRslt.Time; /// [l/h] tstRslt.VolumeCTV = 1.00103f * 1000.0f * tstRslt.MassDiff / tstRslt.DensityOut; /// [l] 1000.0f is because density is in [kg/m3] tstRslt.VolumeMaster = ltrPerRefPulse * cBrd.EtPulses(0); /// [l] volume from the master flow meter tstRslt.PulsesMaster = cBrd.EtPulses(0); /// Pulses of the master flow meter (test total) tstRslt.ConstMaster = ltrPerRefPulse * tstRslt.VolumeCTV / tstRslt.VolumeMaster; /// Corrected master pulses per liter if (tstRslt.VolumeCTV <= float.Epsilon) { tstRslt.ErrorMaster = 0.1f; } else { tstRslt.ErrorMaster = 100 * (tstRslt.VolumeMaster - tstRslt.VolumeCTV) / tstRslt.VolumeCTV; } tstRslt.TimeDivStart0 = 0; tstRslt.TimeDivStart1 = 0; tstRslt.TimeDivStart2 = 0; tstRslt.TimeDivStart3 = 0; tstRslt.TimeDivStart4 = 0; tstRslt.TimeDivStart5 = 0; tstRslt.TimeDivEnd0 = 0; tstRslt.TimeDivEnd1 = 0; tstRslt.TimeDivEnd2 = 0; tstRslt.TimeDivEnd3 = 0; tstRslt.TimeDivEnd4 = 0; tstRslt.TimeDivEnd5 = 0; for (int i = 0; i < Program.WMsCount; i++) { tstRslt.Meters[i].SerialNr = "wm" + (i + 1).ToString(); tstRslt.Meters[i].VolumeMeter = tstRslt.Meters[i].VolumeEnd - tstRslt.Meters[i].VolumeStart; tstRslt.Meters[i].VolumeRef = tstRslt.VolumeCTV; /// liter tstRslt.Meters[i].PulsesMeter = 0; tstRslt.Meters[i].PulsesMaster = tstRslt.PulsesMaster; tstRslt.Meters[i].Time = cBrd.TTime; if (WMPulses[i] > 0 && tstRslt.Meters[i].VolumeRef > 0) { tstRslt.Meters[i].VolumeErrorPct = 100 * (tstRslt.Meters[i].VolumeMeter - tstRslt.Meters[i].VolumeRef) / tstRslt.Meters[i].VolumeRef; /// % } else { tstRslt.Meters[i].VolumeErrorPct = -100; } tstRslt.Meters[i].Passed = (tstRslt.ErrLimLo <= tstRslt.Meters[i].VolumeErrorPct) && (tstRslt.Meters[i].VolumeErrorPct <= tstRslt.ErrLimHi); } /// Add data - end AddOrOverwriteResult(tstRslt); Bridge.OnTestCompleted(this, new TestCompletedEventArgs(tstRslt)); /// Append the results to the CSV-file allResults.Info(TestResult2CsvLine(tstRslt, cBrd.EtPulses(0))); FluentCommon.SaveToDb(StateMachine.WtSession, tstRslt); if (++repetitionNr <= test.Repeats) { goto loop; } stopTest: ///----------------------/// /// Quit this sequence /// ///----------------------/// State.Create("FixedStartMassCollection : Stopping diverter, gate, etc.") .AddOperation(checkUiOp) .AddOperation(cBrd.StopPreviousOp()) .EnterState(); do { e = StateMachine.WaitRunDevsRunOps(); if (e.Contains(Event.UiCmdStop)) { retVal = Event.UiCmdStop; goto stopTest; } } while (!e.Contains(Event.PreviousStopped)); /// Transition sequence at the end of test /// Prevent overwriting 'retVal' in case it was set to non-default value earlier switch (Transition(transitionStop, TransitionContext.TestEnd)) { case Event.Error: { if (retVal == Event.Done) retVal = Event.Error; break; } case Event.UiCmdStop: { if (retVal == Event.Done) retVal = Event.UiCmdStop; break; } } /// Create a list with one item 'retVal' (default is Event.Done) and return it IList retList = new List(); retList.Add(retVal); return retList; } } }